Mercedes-Benz ML320. Service manual - part 811

 

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Mercedes-Benz ML320. Service manual - part 811

 

 

Fig. 20: Identifying Accelerator Pedal Components 

REMOVE/INSTALL ELECTRONIC ACCELERATOR ACTUATOR WITH FLAP CONNECTION - AR30.20-P-1262A 

MODEL 129, 163, 170, 171, 202, 203, 208, 209, 210, 215, 220, 230, 463 (except, 215.376 /378 /379, 
220.176 /876 /178 /878 /179, 230.476 /477 /479)
  

Mass air flow sensor removed  

Shown on engine 112 in model 210  

 

 

Remove, Install

 

 

1

Detach control cable (30) at accelerator pedal 
(24) (arrow)

 Pull out expanding wedge bolt (24/1) in 

order to do this.

 

2

Unscrew screws (34/2) from accelerator pedal 
(24)

 

 

3

Remove accelerator pedal (24)

 

 

4

Install in the reverse order

 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY CAB Throttle Control, Speed Control Systems - 163 Chassis

  

me 

 

Fig. 21: Identifying Electronic Accelerator Actuator With Flap Connection 

MAINTENANCE  

LUBRICATE JOINTS OF ENGINE CONTROL SYSTEM, CHECK JOINTS FOR FREEDOM OF MOVEMENT AND PROPER 
SEATING - AP30.10-P-3022GH 

ENGINE 112.942 /970, 113.942 /965 /981, 612.963, 628.963 in MODEL 163

 

 

Remove/install

 

 

1

Detach crankcase vent line (1/2) from intake manifold 
(19)

 

 

2

Disconnect electrical connector (arrow)

 Pull catch backwards.

 

3

Remove bolts (8/1) and throttle valve actuator (M16/6)

 Installation: Replace O-ring 

(8/2).

 

4

Install in the reverse order

 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY CAB Throttle Control, Speed Control Systems - 163 Chassis

  

me 

 

Fig. 22: Identifying Engine Control System Lubricate Joints 

THROTTLE CONTROL - CHECK CONTROL CABLE FOR SMOOTH OPERATION - AP30.10-P-3024GH 

ENGINE 612.963 in MODEL 163.113  

ENGINE 628.963 in MODEL 163.128  

ENGINE 111.977 in MODEL 163.136  

ENGINE 112.942 in MODEL 163.154  

ENGINE 112.970 in MODEL 163.157  

ENGINE 113.942 in MODEL 163.172  

ENGINE 113.981 in MODEL 163.174  

ENGINE 113.965 in MODEL 163.175  

 Inspect

 

 

1

Oil joint areas of throttle control, inspect for 
ease of operation and wear

 Engine oil conforming to Specifications for 

Operating Fluids sheet 226.0-228.3 
(all except 

 ) and 236.6/7/9 (

 )

 

 Inspect

 

 

1

Slowly depress accelerator with your foot as 
far as the stop and release again

 Pay attention to freedom of 

movement. If any jolting is noticeable: ? 
Replace accelerator control cable

 

 Remove/install throttle control cable

Model 163.136 with Engine 111.977

AR30.10-P-
3400GA

 Model 163.113 with Engine 

612.963, 
Model 163.128 with Engine 628.963, 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY CAB Throttle Control, Speed Control Systems - 163 Chassis

  

me 

 

Model 163.154 with Engine 112.942, 
Model 163.157 with Engine 112.970, 
Model 163.172 with Engine 113.942, 
Model 163.174 with Engine 113.981, 
Model 163.175 with Engine 113.965

AR30.10-P-
3400GI

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY CAB Throttle Control, Speed Control Systems - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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