Mercedes-Benz ML320. Service manual - part 601

 

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Mercedes-Benz ML320. Service manual - part 601

 

 

Fig. 635: Prying Clutch Housing From Main Housing - Shown On A 2-Pin MLK Plug 

 During assembly, make sure that the gasket (4) is not damaged. Otherwise, water entering the 

connector may lead to contact problems. 

Shown on a 2-pin MLK plug  

Secondary release on design with cap (MLK)  

1. Using a suitable tool (1), pry up lock tab (2) for cap (3).  

2. Slowly pull the plug housing (4) from the cap (3) in direction shown by arrow. 

 The retaining clamp (5) is under tension due to the lock tab. 

3. Before installing the cap (3), center the retaining clamp (5) in the groove and hold it down.  

Shown on an 8-pin MLK plug  

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

Fig. 636: Identifying Plug Housing, Cap, Retaining Clamp And Lock Tab - Shown On An 8-Pin MLK 
Plug
 

Unpin contact pins from the plug (MLK)  

1. From above, insert the blade holder with the clamping pliers 

 and the MQS blade 

 through the 

opening in the exposed connector housing (1) and position it at the spring shackle on the contact pin (2).  

2. Press the spring shackle on the contact pin (2) down and slide the contact pin (2) out of the contact cavity 

of the connector housing (1). Tug the corresponding cable at the same time to assist the removal 
procedure.  

Shown on a 2-pin MLK plug  

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

Fig. 637: Contact Pins From Plug (MLK) - Shown On A 2-Pin MLK Plug 

REMOVING CONTACTS FROM PLUGS AND CONNECTORS - AR00.19-P-0120A 

MODEL 124, 126, 129, 140, 163, 164, 168, 169, 170, 171, 199, 202, 203, 208, 209, 210, 211, 215, 216, 219, 
220, 221, 230, 240, 245, 251, 414, 461, 463
  

Figure/item, etc.

Work instructions

 

 

 

Notes on replacement of 
safety-relevant and 
special components

Model 124, 126, 129, 
140, 163, 164, 168, 169, 
170, 171, 199, 202, 203, 
208, 209, 210, 211, 215, 
216, 219, 220, 221, 230, 
240, 245, 251, 414, 461 
as of 1.4.94, 463

AH00.19-P-1000-08A

 

Notes regarding plug 
connections

 

AH00.19-P-1000-06A

 

Remove contacts from 
Micro Quadlock System 
plug

Micro Quadlock System, 
plug variant 1

AR00.19-P-0120-03A

 

Remove contacts from 
Micro Quadlock System 
plug

Micro Quadlock System 
plug, variant 2

AR00.19-P-0120-03B

 

Remove contacts from 
Micro Quadlock System 

Micro Quadlock System 
coupling, variant 1

AR00.19-P-0120-04A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

coupling

 

Remove contacts from 
Micro Quadlock System 
coupling

Micro Quadlock System, 
coupling variant 2

AR00.19-P-0120-04B

 

Remove contacts from E 
95 coupling

 

AR00.19-P-0120-05A

 

Remove contacts from 
Junior Power Timer 
coupling

 

AR00.19-P-0120-07A

 

Remove contacts from 
Junior Power Timer plug

 

AR00.19-P-0120-08A

 

Remove contacts from 
sensor laminated contact 
plug

Spade-type sensor 
contact plug 
Design 97

AR00.19-P-0120-01A

 

Remove contacts from 
sensor laminated contact 
coupling

Spade-type sensor 
contact coupling, 
Design 97

AR00.19-P-0120-02A

 

Remove contacts from 
sensor laminated contact 
plug

Spade-type sensor 
contact plug 
Variant 2

AR00.19-P-0120-01B

 

Remove contacts from 
sensor laminated contact 
coupling

Spade-type sensor 
contact coupling, variant 
2

AR00.19-P-0120-02B

 

Remove contacts from 
standard power timer 
coupling

 

AR00.19-P-0120-10A

 

Remove contacts from 
standard power timer plug

 

AR00.19-P-0120-11A

 

Remove contacts from 
FIN sensor contact plug

 

AR00.19-P-0120-13A

 

Remove contacts from 
FIN sensor contact 
coupling

 

AR00.19-P-0120-12A

 

Remove contacts from 
maxi power timer 
coupling

 

AR00.19-P-0120-14A

 

Remove contacts from 
round plug contact 2.5-
plug

Round plug contact 2.5 
variant 1

AR00.19-P-0120-16A

 

Remove contacts from 
round plug contact 2.5-
coupling

Round plug contact 2.5, 
variant 1

AR00.19-P-0120-15A

 

Remove contacts from 2.5 
solder contact plug round 
plug contact

 

AR00.19-P-0120-18A

 

2004 Mercedes-Benz ML350 

1998-2005 GENINFO Overall vehicle - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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