Mercedes-Benz ML320. Service manual - part 449

 

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Mercedes-Benz ML320. Service manual - part 449

 

 

Fig. 63: Identifying Pilot Bushing, Stop Ring, Guide Tube And Combination Tap 

4. Select heli-coil threaded insert (8) with block length 10.2 mm.  

5. Insert threaded insert (8) with primary pump drive pointing in direction of prestessing cartridge (16) in 

the installation tool (13) (arrow).  

6. Screw in threaded insert (8) flush to prestessing cartridge (16) (arrow). 

Fig. 64: Identifying Installation Tool, Threaded Insert And Cartridge 

7.

 Position HC-installation tool on tapped hole 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

8. Hold jacket sleeve (5)  

9. Rotate screw-in spindle (6) until the stop ring (7) is positioned on the jacket sleeve (5). Slightly turn back 

a clamping jacket sleeve when screwing-in. 

Fig. 65: Identifying Jacket Sleeve, Spindle And Stop Ring 

10. Insert sleeve (9) via primary pump drive of HELI-COIL insert  

11. Guide open pliers 

 to the marking in the sleeve (9) and fix with primary pump drive  

12. Close pliers 

 , the serrated lock of pliers must latch.  

13. Rotate sleeve (9) toward left as far as the stop and hold  

14. Dismount primary pump drive, to do so move pliers 

 slightly up and down.  

 Remove with a magnet the primary pump drive which had fallen onto the piston crown! 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 66: Identifying Sleeve & Pliers 

CAULK THREADED INSERT - AR01.30-P-5440-02B 

Fig. 67: Identifying Heli-Coil Repair Set (102 589 00 99 00) 

1. Grease caulk drift, 

 screw into installed HELI-COIL insert and tighten with a torque of approx. 25-30 

Nm.  

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 68: Identifying Caulk Drift 

REPAIRING SPARK PLUG THREAD - AR01.30-P-5440BV 

ENGINE 112  

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250  

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254  

ENGINE 113.982 in MODEL 463.243/246  

ENGINE 113 (except 113.995) in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

Content   ..  447  448  449  450   ..