Mercedes-Benz ML320. Service manual - part 447

 

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Mercedes-Benz ML320. Service manual - part 447

 

 

  

l

Remove/install

 

 

 

 

 External torx set

Fig. 49

 Torx bit set

Fig. 48

1

Remove engine trim panel

 

 

2

Remove air filter housing 
(1).

 

 

3

Remove resonance body (2)  

 

4

Remove the resonance tube 
(3) with hot film mass air 
flow sensor

  

At this time pull out the 
hot film mass air flow 
sensor plug. 

 Removal:  

Pay attention to the 
mounting projection of the 
resonance tube (3)!

 

All except model 163 with 
engine 113.942/981

AR07.07-P-1454A 

Model 163 with engine 
113.942/981

AR07.07-P-1454MV 

5

Unbolt dipstick guide tube 
of automatic transmission

 

 

6

Unbolt ignition coils (6, 7) 
at cylinder head covers

 

AR15.12-P-2003A  
*BA01.20-P-1002-01E

7

Disconnect spark plug 
connectors

  

Pay attention to markings 
for spark plug connectors 
on cylinder head covers 
and ignition coils 

 

Fig. 57

8

Detach the vacuum hoses at 
connections (8, 9) of the 
cylinder head covers

 

 

9

Detach crankcase 
ventilation hose at cylinder 
head cover fitting (10)

 Only on left side.

 

 

Risk of explosion caused 
by ignition of flammable 
products, risk of poisoning 
caused by inhaling fuel 
vapors or swallowing fuel 
as well as risk of injury to 
skin and eyes exposed to 
fuel.

No fire, sparks, open 
flames or smoking. Pour 
fuels only into suitable 
and appropriately marked 
containers. 
Wear protective clothing 
when handling fuel.

AS47.00-Z-0001-01A 

10

Disconnect fuel line at fuel 

 Only in case of 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Crankcase ventilation, cylinder head cover 

 Fuel rail 

rail

vehicles with a non-
flexible fuel line. 
Release fuel pressure 
through service valve!

 Pressure hose

Fig. 52

 

*BA07.52-P-1001-01A

 

*BA07.52-P-1001-01A

11

Remove cylinder head 
covers (4, 5)

 

*BA01.20-P-1001-01E

 Installation:  

Ensure cylinder head 
cover gasket is correctly 
installed.

AR01.20-P-5014-01B

12

Install in the reverse order

 

 

  

13

Risk of accident caused by 
vehicle starting off by itself 
when engine is running. 
Risk of injury caused by 
contusions and burns during 
starting procedure or when 
working near the running 
engine 
Run engine and inspect for 
leaks

Secure vehicle to prevent 
it from moving by itself. 
Wear closed and snug-
fitting work clothes. 
Do not grasp hot or 
rotating parts.

AS00.00-Z-0005-01A 

Number

Designation

Engine 112.910/911/ 
912/913/914/ 915/916/917/ 
920/921/922/ 923/940/941/ 
942/943/944/ 945/946/947/ 
949/951/953/ 954/955/960/ 
961/970/972/ 973/975/976

Engines 113.940/ 
941/942/943/ 944/948/960/ 
961/962/963/ 964/965/966/ 
967/968/969/ 971/980/981/ 
982/984/986/ 992/995

Engine 
113.987/988/ 
990/991/993

BA01.20-
P-1001-
01E

Screw of 
cylinder 
head cover

Nm 8

10

8

BA01.20-
P-1002-
01E

Bolt of 
ignition 
coils to 
cylinder 
head cover

Nm 8

8

8

Number

Designation

Engine 112 except 
112.945/951/ 960/961

Engine 
112.945

Engine 
112.960/ 976

Engine 
112.960/ 961 
AMG

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 Fuel rail 

Fig. 55: Identifying External Torx Set (001 589 76 09 00) 

Fig. 56: Identifying Torx Bit Set (000 589 01 10 00) 

Fig. 57: Identifying Double Open-End Wrench (110 589 01 01 00)

BA07.52-P-
1001-01A

Disconnect fuel 
feed line at fuel rail

Nm 38

38

24

35

Number

Designation

Engine 
113.987

Engines 
113.990/ 
991

Engine 
113.990/ 
993/995

Engines 113.990/ 942/943/944/ 
945/946/948/ 960/961/962/ 
963/964/965/ 966/967/968/ 
969/971/980/ 981/982/984/ 986/988

BA07.52-P-
1001-01A

Disconnect fuel 
feed line at fuel 
rail

Nm 38

38

38

38

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

Fig. 58: Identifying Pressure Hose (119 589 04 63 00) 

REMOVE/INSTALL CYLINDER HEAD COVER - AR01.20-P-5014BV 

ENGINE 112  

Air filter motor page arranged  

ENGINE 113 (except 113.995) in MODEL 129, 163, 202, 203, 208, 209, 210, 211, 215, 220, 230  

Air filter motor page arranged  

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250  

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254  

ENGINE 113.982 in MODEL 463.243/246  

Shown on engine 112.945  

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Complete engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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