Mercedes-Benz ML320. Service manual - part 388

 

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Mercedes-Benz ML320. Service manual - part 388

 

 

Task  

After engine start speed is reached, interrupt the circuit (circuit 50) M1 to the solenoid switch of the starter. 

Design  

The solenoid switch of the starter is operated not through the ignition/ start switch S2/1, but in drive position P 
or N through the starter relay, by the engine control unit. 

The voltage for the starter relay (coil) is supplied through circuit 87. The starter relay is actuated by the engine 
control unit through GND. 

Function  

When the ignition/start switch is operated in the start position, the engine control unit activates an automatic 
start control. Once the engine start speed of 400 to 700 rpm is reached, the engine control unit interrupts the 
ground actuation to the starter relay and thus the engine start operation. 

Once the engine start operation is initiated, shutting off circuit 50 at the ignition/start switch has no effect. The 
starter rotates until the specified start speed is reached, or for about 5 seconds at an engine temperature of +80 °
C, for a maximum of 10 seconds if the engine is cold. 

SAFETY PRECAUTIONS 

SAFETY INFORMATION: ELECTRICAL SYSTEM - ENGINE - AS15.00-Z-9999ZZ 

MODEL all  

 

Motor electronics control unit, 
location/task/ design/function

 

GF07.61-P-5000F 

 

HFM-SFI control unit, 
location/task/design/ function

 

GF07.51-P-4103D

 

Crankshaft position sensor, 
location/task/ design/function

 

GF07.04-P-4116F 

 

Start recognition function

Engine 104,, 111, 112, 
113, 137 (via terminal 50)

GF07.13-P-3014G 

Engine 119, 120 (via 
engine speed signal)

GF07.13-P-3014F

 

ETC control unit, location/task Selector lever position 

information P/N and 
driving position engaged. 
Transmission 722.6

GF27.19-P-4012G 

 

Electronic ignition switch 
control unit, location/ 
task/design/function

Model 202 as of 6/97, 208, 
210 as of 3/97

GF80.57-P-4102A

Model 215, 220

GF80.57-P-4102S

Model 203, 209

GF80.57-P-4102PP

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

RISK OF DEATH CAUSED BY CONTACT WITH PARTS CONDUCTING HIGH VOLTAGES. - AS15.10-Z-0001-01A 

Do not touch parts which conduct high voltages. Persons who wear electronic implants (e.g. heart 
pacemakers) must not carry out work on the ignition system
  

Risk of death caused by high voltages in the ignition system  

Electronic ignition systems operate within a hazardous power range both on the low voltage side (primary 
circuit) as well as on the high voltage side (secondary circuit). Contacts with such parts can result in burns, 
heart flutter or cardiac arrest. 

Fig. 21: High Voltage Warning 

Safety instructions/precautions  

Persons with heart pacemakers must not perform any work on the ignition system.  

Switch ignition off before commencing any work on the ignition system.  

Do not touch or dismantle components of ignition system when working on running or rotating engine 
with cranking speed.  

Wear safety shoes (with rubber soles).  

Detach the crankshaft position sensor connection either at the control unit or at the position sensor.  

Do not install any electrically conducting, un-insulated adapters or installation sensors into the ignition 
cable.  

 

Risk of death caused by 
coming into contact with 
high-voltage parts although 
ignition is turned off.

ENGINE 137 ENGINE 
275 ENGINE 285

AS15.15-Z-0001-01A

 

Risk of death caused by 
contact with parts 
conducting high voltages.

ENGINE 103, 104, 111, 
112, 113, 119, 120, 122, 
132, 134, 135, 137, 155, 
156, 160, 166, 266, 271, 
272, 273, 275, 285, 613, 
628, 629, 642, 646, 648, 
902, 906...

AS15.10-Z-0001-01A

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

TROUBLE DIAGNOSIS 

STARTER OCCASIONALLY DOES NOT START - AF15.30-P-6405A 

ENGINE 112 in MODEL 129, 163, 170, 202, 208, 210, 220  

ENGINE 113 in MODEL 129, 163, 202, 208, 210, 215, 220  

ENGINE 119 in MODEL 129, 210  

ENGINE 120 in MODEL 129  

Modification notes 

24.7.00

Supersedes STIP 07.60-022 
dated 28.2.00

Reference link updated.

 

Damage code

Cause

Remedy

 

15 001 41

 Starting operation is 

terminated before engine 
can start. 
When starting tachometer 
jumps momentarily in 
direction > 2000 rpm.

 DTC in ME-SFI 

control unit: 
No DTC stored. 
1 Remove starter.

 

ENGINE 112, 113 in 
MODEL 129

AR15.30-P-7100CS

ENGINE 119, 120 in 
MODEL 129

AR15.30-P-7100EC

ENGINE 112, 113 in 
MODEL 210

AR15.30-P-7100FF

ENGINE 119.985 129

AR15.30-P-7100FAF

ENGINE 112 in MODEL 
202

AR15.30-P-7100ED

ENGINE 112.940 in 
MODEL 208

 

ENGINE 112.947 170

AR15.30-P-7100GA

ENGINE 112.942, 
113.942 in MODEL 163

AR15.30-P-7100GH

ENGINE 113.960 in 
MODEL 215,

AR15.30-P-7100I

ENGINE 112, 113 in 
MODEL 220

 

 

 

2 Coat teeth on starter 
ring gear lightly with 
paste 

 Use only paste 

specified in parts note 
Ensure that excessive 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

Parts ordering notes 

TESTING & REPAIR 

TESTING AND REPAIR WORK: PASSENGER CARS: ELECTRICAL SYSTEM - ENGINE - AR15.00-Z-9163AA 

MODEL 163  

REMOVE, INSTALL CAMSHAFT HALL SENSOR - AR15.10-P-2000A 

ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250  

ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209.361 /365/461 /465, 210, 
211.061 /261 /065 /265 /080 /082 /280 /282, 220, 230.467
  

ENGINE 113 (except 113.990/991) in MODEL 129, 163, 202, 208, 209.375/475/376/476, 210, 
211.070 /270 /083 /283, 215, 220, 230.472 /474 /475
  

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254  

ENGINE 113.982 in MODEL 463.243/246

quantity of paste is not 
applied because this can 
interfere with the signal 
pickup of position sensor 
L5

 

 

3 Install starter.

 

Part no.

Designation

Quantity

000 989 76 51

Paste (1 kg)

1

 

Servicing wiring harness

MODEL 124, 126, 129, 
140, 163, 168, 170, 201, 
202, 208, 210, 215, 220

AR15.18-P-0500A

 

2001 Mercedes-Benz ML320 

1998-2005 ENGINE Electrical System - Engine - 163 Chassis

  

me 

 

 

 

 

 

 

 

 

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