Mercedes-Benz ML320. Service manual - part 349

 

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Mercedes-Benz ML320. Service manual - part 349

 

 

AR40.10-P-1040-01A

Mounting centering sleeve

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e.g.)

Order number

WH58.30-Z-1003-18A

Centering sleeve DUO-FLEX 2

When ordering, state flange shaft diameter and model of balancing 
machine

HAWEKA

D-30928 Burgwedel

16 100 8006

WH58.30-Z-1004-18A

Conversion kit

Hofmann

D-64319 Pfungstadt

6416 451

P40.10-0212-01

1

Because of the segment centering of the rims, the wheel balancing machines approved by 
Mercedes-Benz must be used with a centering sleeve (arrow).

2

The centering sleeve ensures that the rim is mounted much more securely on the balancing 
machine and eliminates balancing errors.

HAWEKA centering sleeve 

P40.10-0213-01

Hofmann centering sleeve

Copyright DaimlerChrysler AG  06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

GF80.20-P-0005-01GH

Central locking (CL), location of components

P80.20-0522-06

Location of components

1

Antenna

F1

Fuse and relay module 

F1k15

CL rear door unlocking relay

F1k20

CL all door locking relay 

F1k23

CL front right front door and rear 
door unlocking relay

F1k24

CL front left front door and tank 
flap unlocking relay

M14/5

Right front door CL actuating 
motor 

M14/6

Left front door CL actuating motor 

M14/7

Tailgate CL actuating motor 

M14/8

Left rear door CL actuating motor

M14/9

Right rear door CL actuating motor

M14/10

Filler flap CL actuating motor

N10

All-activity module (AAM)

Copyright DaimlerChrysler AG  17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AD80.20-P-6001-43GH

CL test of electrical system motor actuation 
relay

t

A

Scope of test

Measuring instrument/

Test connection

Operation/Requirement

Specified value D Possible cause/Remedy

1.0

Central locking locks 

everything

HHT actuation

A

All doors closed and 

unlocked.

All doors and 

fuel tank flap 
are locked

D Individual doors are not 

locked:

t

 1.1

D No door is locked:

1.2

1.1

Central locking unlocks 

everything

HHT actuation

A

All doors closed and locked. All doors and 

fuel tank flap 
are unlocked

D Left front door and fuel 

tank flap are not unlocked:

t

 1.3

D Right front door and rear 

doors are not unlocked:

t

 1.4

D Tailgate is not unlocked:

t

 1.5

D No door is unlocked:

Cables, N10

1.2

Central locking relay, 

lock all doors (F1k20)

Function

Replace relay (F1k20) by 

relay (F1k15), 

Repeat test 

1.0 

All doors and 

fuel tank flap 
are locked

If test 1.0 in order:

D Relay (F1k20) 

otherwise:

D Cables

1.3

Central locking relay, 

unlock left door and fuel 
tank flap (F1k24)

Function

Replace relay (F1k24) by 

relay (F1k15), close and 
lock left front door 

Actuation of unlocking 

left front door.

Left front door 

is unlocked

Value in order:

D Relay (F1k24)

Value not in order:

D Cables

1.4

Central locking relay, 

unlock right door and 
rear doors (F1k23)

Function

Replace relay (F1k23) by 

(F1k15), repeat test 

t

 1.1

All doors and 

fuel tank flap 
are unlocked

If the same fault pattern 

emerges when test 1.1 is 
repeated:

D Cables

D All-Activity Module (AAM) 

(N10)

Tailgate is not unlocked:

D Relay (F1k23)

1.5

Central locking relay, 

unlock tailgate (F1k15)

Function

Replace relay (F1k15) by 

(F1k23), close and lock 
tailgate

A

 Actuation of unlocking 

tailgate

Tailgate is 

unlocked

Value in order:

D Relay (F1k15)

Value not in order:

D Cables

Copyright DaimlerChrysler AG  17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR09.41-P-6817MM

Removing and installing charge air cooler

10.11.99

ENGINE 

612.963 in MODEL 163.113

P09.41-2024-09

1

Headlamp units

2

Cover strips

3

Front end crossmember

4

Socket at temperature sensor

9

Bolts

11

Socket

110/2

Charge air cooler

B17

Intake air temperature sensor

5

Right hose clamp

6

Left hose clamp

7

Charge air hose to charge air cooler

8

Charge air hose from charge air cooler

Operation no. of operation texts or standard texts and flat rates

Sector

Op. no.

Operation text

P

096810

REMOVING AND INSTALLING CHARGE AIR COOLER

P

096820

REPLACING CHARGE AIR COOLER

P

096827

REPLACING CHARGE AIR COOLER (COOLER REMOVED)

Removing, installing

 

Danger!

Risk of injury from fingers becoming 
jammed or bruised
 when removing and 
installing and aligning hood, trunk lid, doors, 
lids and sliding roof

When moving components ensure that no 
body parts or limbs are in the area of motion.

AS00.00-Z-0011-01A

1

Open engine hood and position upright

 

Have an assistant secure hood 

AR88.40-P-1000GI

2

Remove headlamp units (1)

AR82.10-P-4730GH

3

Remove front end crossmember (3)

 Place over engine with release cable 

attached.

AR62.30-P-2300GH

4

Unplug socket (4) at intake air temperature 
sensor (B17)

 

Do not release or lock temperature sensor 

(B17) in place with socket plugged in 
otherwise the locking arms will be over-
tensioned. Refer to: 

#

Removing and installing intake air 
temperature sensor.

AR07.52-P-1465A

5

Detach hose clamps (5, 6) of the charge air 
hoses (7, 8) at the charge air cooler (110/2)

6

Unscrew bolts (9) at charge air cooler

7

Remove charge air cooler (110/2)

 Detach from charge air hoses.

 Traces of oil, slight quantities of oil in the 

charge air hose come from the crankcase 
ventilation and are permissible.

8

Install in the reverse order

Copyright DaimlerChrysler AG  12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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