Mercedes-Benz ML320. Service manual - part 332

REMOVAL & INSTALLATION 

INSTALLING LARGER WASHER FLUID RESERVOIR - SM82.35-P-0002GH 

MODELS 163.113/136/154/172  

with 5 I container  

The 5 I washer fluid reservoir has been replaced by a 7.6 I container. If a 5 l container is replaced, then the 
following modifications must be made. 

 This modification should ONLY be performed following a customer complaint.  

B6 682 86 04

Lead (for antenna, on vehicles 
without Audio APS or COMAND)

1

B6 682 86 05

Lead (for antenna, on vehicles 
with Audio APS or COMAND)

1

B6 682 86 06

Lead (for antenna)

1

B6 788 03 57

Portable cellular telephone 
console anthracite LHS

1

B6 788 03 55

Portable cellular telephone 
console anthracite RHS

1

B6 788 03 54

Portable cellular telephone 
console orion gray middle LHS

1

B6 788 03 58

Portable cellular telephone 
console orion gray middle RHS

1

B6 788 03 59

Portable cellular telephone 
console java LHS

1

B6 788 03 56

Portable cellular telephone 
console java RHS

1

B6 682 86 07

Wiring harness (telephone on 
radio)

1

B6 682 86 08

CTEL antenna

1

B6 682 86 09

Cover (with microphone), color: 
java (as of 01/01)

1

B6 682 86 10

Cover (without microphone) 
color: light gray (as of 01/01)

1

B6 682 86 11

Active microphone in design 
function housing (up to 12/00)

1

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 410: Identifying Larger Washer Fluid Reservoir Components 

Fig. 411: Larger Washer Fluid Reservoir Component Locations 

Operation no. of operation texts or standard texts and flat rates 

Category

Op. no.

Operation text

Time

Acc. no.

Code

P

023591

INSTALLING 

023WU/1.9hrs.

86 011 04

-

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

LARGER 
CONTAINER FOR 
WINDSHIELD 
WASHER SYSTEM

 

Remove

 

 

1

Remove radiator 
crossmember

 

AR62.30-P-2300GH 

2

Drain the washer fluid 
reservoir

 

Fig. 189

3

Remove container (1)

 Detach hoses and 

connectors. Remove 
screws (2) and disconnect 
from lower grommets.

 

4

Loosen air conditioning 
hose (3) from clip (4)

 

 

5

Detach cooling module 
(10) from lower 
grommets

 

 

 

Convert 

 

 

6

Press out template (5) and 
set to correct dimension 
(a, b)

 Determine actual 

dimension (a) from 
drawing. Divide target 
dimension (a) by 
determined actual 
dimension (a) and copy 
template with 
corresponding factor to 
original size. 

 Check dimensions for 

both axes.

 

7

Cut out holes (6) of 
template

 

 

8

Using the holes (7), 
position the template on 
the left inner fender and 
fasten in place with 
adhesive tape

 

 

9

Center punch body at 
bore (8)

 

 

10

Remove template (5).

 

 

11

Ø=19 mm bore hole at 
punch mark

 

*WH58.30-Z-1003-34A

12

Deburr hole

 

 

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me 

 

Fig. 412: Identifying Hand pump (210 589 00 71 00) 

Commercially available tools 

Parts ordering notes 

13

Clean, prime and paint 
hole

 

 

 

Install 

 

 

14

Mount clip (9) into hole

 

 

15

Installing larger washer 
fluid reservoir

 Have someone assist 

you in lifting the cooling 
module. Make sure that 
the container is 
positioned correctly in 
the grommets and that the 
clip is properly seated. 
Fasten inner side of 
container using screws 
(2). Tighten hoses and 
connectors again. Level 
sensor is not required .

 

16

Mount cooling module 
(10) in grommets again

 

 

17

Fasten AC system hose 
(3) onto clip (4) again

 

 

18

Install radiator 
crossmember again

 

AR62.30-P-2300GH 

19

Fill washer fluid reservoir  

 

Number

Designation

WH58.30-Z-1003-34A

Step drill bit dia. 16-30.5 mm

Part no.

Designation

Quantity

000 986 06 50

Priming pin

1

163 860 11 60

Washer fluid reservoir, 2 pumps 
with level sensor

1

 

2001 Mercedes-Benz ML320 

1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis

  

me