JAC HFC4DA1-2C engine. Instruction - part 44

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 24 -

Instruction

Instruction

Instruction

Instruction and

and

and

and Operation

Operation

Operation

Operation

Front

Front

Front

Front compartment

compartment

compartment

compartment cover

cover

cover

cover

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 25 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Front

Front

Front

Front compartment

compartment

compartment

compartment cover

cover

cover

cover

1.

Open the front compartment cover.

2.

Mark below the mounting bolts of front fender.

3.

Remove four mounting bolts on both left and right
sides.

4.

Two persons work together to lift the front
compartment cover down.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 26 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Front

Front

Front

Front compartment

compartment

compartment

compartment cover

cover

cover

cover

1.

Install the cover with mounting marks properly
aligned.

2.

Two persons work together to install the front
compartment cover.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 27 -

Inspection/Adjustment

Inspection/Adjustment

Inspection/Adjustment

Inspection/Adjustment

Front

Front

Front

Front compartment

compartment

compartment

compartment cover

cover

cover

cover

1.

The adjustment direction of front compartment
cover is shown in the figure.

2.

As shown in the figure, clearance between left/right
side of the cover and fender shall meet the
requirements.

3.

Adjust the height of pad and ensure the height of
both fender and cover meet the requirements after
the closing of front compartment cover.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 28 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Radiator

Radiator

Radiator

Radiator core

core

core

core bracket

bracket

bracket

bracket

1.

Remove the lock body of front compartment cover.

2.

Remove mounting bolts for radiator core bracket.

3.

Remove mounting bolts for radiator core bracket.

Installation

Install it in reverse order of removal.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 29 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Compartment

Compartment

Compartment

Compartment cover

cover

cover

cover release

release

release

release cable

cable

cable

cable

1.

Open the front compartment cover.

2.

Remove the cable handle of front compartment
cover and disconnect the cable.

3.

Remove the front grille.

4.

Remove mounting bolts for lock body.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 30 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Compartment

Compartment

Compartment

Compartment cover

cover

cover

cover release

release

release

release cable

cable

cable

cable

5.

Disconnect the cable.

6.

Remove the cable.

Installation

Install it in reverse order of removal.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 31 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Right

Right

Right

Right front

front

front

front door

door

door

door

1.

Disconnect the negative cable of battery.

2.

Remove the front bumper.

(Refer to Removal of Front Bumper, Exterior Trim.)

3.

Remove the fender.

(Refer to Removal of Fender, Exterior

Trim.)

4.

Disconnect the right door harness connector.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 32 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Right

Right

Right

Right front

front

front

front door

door

door

door

5.

Remove mounting screws for right front door
check.

6.

Remove mounting screws for hinges. Two persons
shall work together to remove the door.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 33 -

Inspection/Adjustment

Inspection/Adjustment

Inspection/Adjustment

Inspection/Adjustment

Right

Right

Right

Right front

front

front

front door

door

door

door

1.

Adjust door hinges.

2.

Adjust door latches in four directions shown in the
figure.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 34 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Left

Left

Left

Left front

front

front

front door

door

door

door

1.

Disconnect the negative cable of battery.

2.

Remove the front bumper.

(Refer to Removal of Front Bumper, Exterior Trim.)

3.

Remove the front fender.

(Refer to Removal of Fender, Exterior

Trim.)

4.

Disconnect the door harness connector.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 35 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Left

Left

Left

Left front

front

front

front door

door

door

door

5.

Remove mounting screws for left front door check.

6.

Remove mounting screws for hinges. Because the
door is heavy, so two service persons are necessary
for the removal of door.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 36 -

Inspection/Adjustment

Inspection/Adjustment

Inspection/Adjustment

Inspection/Adjustment

Left

Left

Left

Left front

front

front

front door

door

door

door

1.

Adjust door hinges in four directions shown in the
figure.

2.

Adjust door latches in four directions shown in the
figure.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 37 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Left

Left

Left

Left front

front

front

front door

door

door

door outer

outer

outer

outer handle

handle

handle

handle

1.

Disconnect the negative cable of battery.

2.

Remove door trim panel.

3.

Remove door waterproof membrane.

4.

Unscrew mounting screws for door handle.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 38 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation (Continued)

(Continued)

(Continued)

(Continued)

Left

Left

Left

Left front

front

front

front door

door

door

door outer

outer

outer

outer handle

handle

handle

handle

5.

Disconnect the door handle linkage and remove
mounting screws for door handle.

6.

Take down the door handle.

 

BD

BD

BD

BD Front/Rear

Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors

Doors and

and

and

and Front

Front

Front

Front Compartment

Compartment

Compartment

Compartment Cover

Cover

Cover

Cover

- 39 -

Removal/Installation

Removal/Installation

Removal/Installation

Removal/Installation

Left

Left

Left

Left front

front

front

front door

door

door

door lock

lock

lock

lock cylinder

cylinder

cylinder

cylinder

1.

Disconnect the negative cable of battery.

2.

Remove the interior trim panel of door.

3.

Remove waterproof membrane.

4.

Remove mounting screws for door handle.