Content .. 41 42 43 44 ..

JAC HFC4DA1-2C engine. Instruction - part 43

BG Body

Body

Body Glass

Glass

- 8 -

Removal/Installation

Removal/Installation (Continued)

(Continued)

Front

Front triangle

triangle

triangle glass

glass

Reinstall the window.

�

Pass the cable through the window groove
and stick the lower edge of seal along the
edge of window groove.

�

Compress the outside of glass continuously
and forcibly and meanwhile draw one end of
the cable to press the seal onto the window
groove.

�

Repeat those action until the window is
properly installed and then check if the seal is
sealed properly.

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BG Body

Body

Body Glass

Glass

- 9 -

Removal/Installation

Front

Front door

door

door glass

glass

Disconnect the negative cable of battery.

Remove the interior trim panel of door.

Disconnect the harness connector of interior trim
panel of door.

Peel off the waterproof membrane.

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BG Body

Body

Body Glass

Glass

- 10 -

Removal/Installation

Removal/Installation (Continued)

(Continued)

Front

Front door

door

door window

window

Pull out the glass seal from top to bottom.

Remove the loudspeaker.

Remove the glass regulator motor.

Take down the glass from the window carefully.

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BG Body

Body

Body Glass

Glass

- 11 -

Removal/Installation

Front

Front door

door

door glass

glass

glass seal

seal

Removal
1.

Disconnect the negative cable of battery.

Peel off the window glass seal.

Note:

Peel off the window glass seal completely from top to
bottom as shown in the figure.

Installation
1.

Install the seal into door panel from the front
bottom corner.

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BG Body

Body

Body Glass

Glass

- 12 -

Removal/Installation

Front

Front door

door

door glass

glass

glass regulator

regulator

Removal
1.

Disconnect the negative cable of battery.

Peel off the window glass seal.

Note:

Peel off the window glass seal completely from top to
bottom as shown in the figure.

Remove the waterproof membrane.

Remove the loudspeaker.

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BG Body

Body

Body Glass

Glass

- 13 -

Removal/Installation

Removal/Installation (Continued)

(Continued)

Front

Front door

door

door glass

glass

glass regulator

regulator

Remove the mounting screws for regulator motor.

Take down the regulator motor.

Installation

Install it in reverse order of removal.

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BG Body

Body

Body Glass

Glass

- 14 -

Removal/Installation

Left

Left side

side

side wall

wall

wall glass

glass

Removal
1.

Prepare necessary tools.

Peel off the window glass seal.

Note:

Peel off the window glass seal completely from top to
bottom as shown in the figure.

Remove upper and lower guard plates of B-pillar.

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BG Body

Body

Body Glass

Glass

- 15 -

Removal/Installation

Removal/Installation (Continued)

(Continued)

Left

Left side

side

side wall

wall

wall glass

glass

Install the precise cutting blade (24mm hook type
blade) onto the cutter.

Warning:

When using tools for cutting glasses, please wear gloves

and goggles to avoid possible injury caused by
glass fragments generated during cutting.

Attention:

In case of the windshield to be reused, it is prohibited

to use cutter or electric cutting tools.

Remove the front door window seal.

Note:

Peel off the window glass seal completely from top

to bottom as shown in the figure.

Cut the glass sealant, as shown in the figure.

Note:

Two persons are necessary for removal of glass and

one should stand outside to hold the glass by
using suction cup.

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BG Body

Body

Body Glass

Glass

- 16 -

Removal/Installation

Left

Left side

side

side wall

wall

wall glass

glass

Installation
1.

Prepare repair kit, with the following articles
included:

Sea

lant (carbamic acid

ethyl ester adhesive)

Cleaner

Primer

Cloth

Wool brush

Felt

Mat

Nozzle

Note:

Note: An additional tube of sealant may be applied.

Note:

Peel off the window glass seal completely from top

to bottom as shown in the figure.
Note:

Note:

Don’t

contact

the

already

trimmed

surface,

otherwise, bonding effect of new sealant may be
influenced.
2.

Trim the side grooves.

�

Install the precise cutting blade.

Trim the polyurethane sealant remained on grooves
carefully, with polyurethane sealant in thickness of 1mm
left on the body for side trimming.

Wipe the glass clean.

Trim the polyurethane sealant remained on window

carefully, with polyurethane sealant in thickness of
1mm left on the glass for side trimming.

Caution:

Glass primer contains solvent that can make the primer
hardened after volatilization but also can soften the
surface

coat of

synthetic

paint;

therefore,

“ZK”

polypropylene surface paint mixed with hardener should
be applied around the window.

Install the glass.

�

Mount the glass in place with center aligned.

�

Adjust glass based on window groove height to
ensure proper alignment. Adjust when necessary.

�

Press the glass tightly into the sealant from center
part gradually to both sides.

Note:

Park the vehicle in the place with ambient temperature
of zero degree and don’t drive it 24h before complete
curing of carbamic acid ethyl ester adhesive. The curing
time is determined by temperature and humidity, which
shall be prolonged in case of low temperature and
humidity.

Install remaining parts in reverse order of removal.

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BG Body

Body

Body Glass

Glass

- 17 -

Removal/Installation

Right

Right side

side

side wall

wall

wall glass

glass

Removal
1.

Side wall glass.

Remove the curtain.

Remove the side pillar trim panel.

Remove two mounting bolts for glass.

Attention:

Two service persons are necessary for the removal.

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BG Body

Body

Body Glass

Glass

- 18 -

Removal/Installation

Removal/Installation (Continued)

(Continued)

Right

Right side

side

side wall

wall

wall glass

glass

Remove the mounting bolts for glass and take the
glass down.

Installation

Install it in reverse order of removal.

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BG Body

Body

Body Glass

Glass

- 19 -

Removal/Installation

Rear

Rear side

side

side wall

wall

wall glass

glass

Removal
1.

Rear side wall glass.

Remove the curtain.

Remove upper and lower trim panels and guard
plates of pillar-D.

Remove the mounting bolts for glass and take the
glass down carefully.

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BG Body

Body

Body Glass

Glass

- 20 -

Removal/Installation

Rear

Rear side

side

side wall

wall

wall glass

glass

Remove the mounting bolts for glass and take the
glass down carefully.

Installation
Install it in reverse order of removal.

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BG Body

Body

Body Glass

Glass

- 21 -

Removal/Installation

Double-open

Double-open back

back

back door

door

door glass

glass

Prepare repair kit, with the following articles
included:

Sea

lant

(carbamic

acid

ethyl ester adhesive)

Cleaner

Primer

Cloth

Wool brush

Felt

Mat

Nozzle

Note:

Note: An additional tube of sealant may be applied.

Install the precise cutting blade (24mm hook type
blade) onto the cutter.

Warning:

When using tools for cutting glasses, please wear gloves
and goggles to avoid being injured by glass fragments
generated during cutting.

Attention:

In case of the windshield to be reused, it is prohibited to
use cutter or electric cutting tools.

Remove the double-open back door glass seal.

Cut the glass sealant in the direction shown in
figure.

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BG Body

Body

Body Glass

Glass

- 22 -

Removal/Installation

Double-open

Double-open back

back

back door

door

door glass

glass

Note:

Don’t

contact

the

already

trimmed

surface;

otherwise, bonding effect of new sealant may be
influenced.
1.

Trim the side grooves.

�

Install the precise cutting blade.

Trim the polyurethane sealant remained on grooves
carefully, with polyurethane sealant in thickness of
1mm left on the body for side trimming.

Wipe the glass clean.

Trim the polyurethane sealant remained on window

carefully, with polyurethane sealant in thickness of
1mm left on the glass for side trimming.

Caution:

Glass primer contains solvent that can make the primer
hardened after volatilization but also can soften the
surface

coat of

synthetic

paint;

therefore,

“ZK”

polypropylene surface paint mixed with hardener should
be applied around the window.

Install the glass.

�

Mount the glass in place with center aligned.

�

Adjust glass based on window groove height to
ensure proper alignment. Adjust when necessary.

�

Press the glass tightly into the sealant from center
part gradually to both sides.

Note:

Park the vehicle in the place with ambient

temperature of zero degree and don’t drive it 24h before
complete curing of carbamic acid ethyl ester adhesive.
The curing time is determined by temperature and
humidity, which is prolonged in case of low temperature
and humidity.

Install remaining parts in reverse order of removal.

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BD Front/Rear

Front/Rear

Front/Rear Doors

Doors

Doors and

and

and Front

Front

Front Compartment

Compartment

Compartment Cover

Cover

- 23 -

Front/Rear

Front/Rear Doors

Doors

Doors and

and

and Front

Front

Front Compartment

Compartment

Compartment Cover

Cover

Applied models: SUNRAY products manufactured by JAC

Subject

Page

Instruction

Instruction and

and

and Operation

Operation

Front compartment cover............................................................................................................................................... 24

Removal/Installation

Front compartment cover............................................................................................................................................... 25
Radiator core bracket..................................................................................................................................................... 28
Compartment cover release cable.................................................................................................................................. 29
Right front door..............................................................................................................................................................31
Left front door................................................................................................................................................................ 34
Door outer handle...........................................................................................................................................................37
Door lock cylinder......................................................................................................................................................... 39
Left front door lock body............................................................................................................................................... 41
Right front door lock body............................................................................................................................................. 44
Door seal........................................................................................................................................................................ 46
Double-open back door.................................................................................................................................................. 47
Double-open back door outer handle............................................................................................................................. 50
Double-open back door latch......................................................................................................................................... 52
Double-open back door lock and drive rod.................................................................................................................... 53
Double-open back door lock.......................................................................................................................................... 55
Double-open back door seal...........................................................................................................................................57

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Content .. 41 42 43 44 ..