FM 4-20.152 Airdrop of Supplies and Equipment: Rigging Dragon and Javelin Missiles (SEPTEMBER 2007) - page 5

 

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FM 4-20.152 Airdrop of Supplies and Equipment: Rigging Dragon and Javelin Missiles (SEPTEMBER 2007) - page 5

 

 

Rigging Thirty-Six Javelin Rounds as a Mass Supply Load on a 12-Foot, Type V Airdrop Platform for
Low-Velocity Airdrop
7
8
5
6
9
8
7
6
Lashing
Tiedown
Instructions
Number
Clevis
Number
5
6 and 6A
Run a 15-foot lashing from clevis 6 and a 15-foot lashing from clevis 6A.
Pass the lashings through the top notch of the rear end board. Secure the
lashings on the rear using another 15-foot lashing and two D-rings and a
load binder.
6
7 and 7A
Run a 15-foot lashing from clevis 7 and a 15-foot lashing from clevis 7A.
Pass the lashings through the middle notch of the rear end board. Secure
the lashings on the rear using another 15-foot lashing and two D-rings and
a load binder.
7
8 and 8A
Run a 15-foot lashing from clevis 8 and a 15-foot lashing from clevis 8A.
Pass the lashings over the top of the load. Secure the lashings on top using
another 15-foot lashing and two D-rings and a load binder.
8
9 and 9A
Run a 15-foot lashing from clevis 9 and a 15-foot lashing from clevis 9A.
Pass the lashings through the bottom notch of the rear end board. Secure
the lashings on the rear using two D-rings and a load binder.
Figure 4-4. Load Lashed to Platform (Continued)
6 September 2007
FM 4-20.152/TO 13C7-22-61
4-17
Chapter 4
10
1A
9
1
10
9
10A
10
Lashing
Tiedown
Instructions
Number
Clevis
Number
9
1 and 10
Run a 15-foot lashing through clevis 1 and its own D-ring. Pass the
running end up through the top left side notch of the front end board. Run
another 15-foot lashing through clevis 10 and its own D-ring. Pass the
running end up through the top left side notch of the rear end board.
Secure the lashings together on the left side of the load using another 15-
foot lashing and two D-rings and a load binder.
10
1A and
Run a 15-foot lashing through clevis 1A and its own D-ring. Pass the
10A
running end up through the top right side notch of the front end board.
Run another 15-foot lashing through clevis 10A and its own D-ring. Pass
the running end up through the top right side notch of the rear end board.
Secure the lashings together on the right side of the load using another
15-foot lashing and two D-rings and a load binder.
Figure 4-4. Load Lashed to Platform (Continued)
4-18
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Thirty-Six Javelin Rounds as a Mass Supply Load on a 12-Foot, Type V Airdrop Platform for
Low-Velocity Airdrop
COVERING LOAD, INSTALLING SUSPENSION SLINGS AND
DEADMAN’S TIE
4-6. Cover the load and install the suspension slings as shown in Figure 4-5.
2
1
2
1. Cut four 18- by 64-inch pieces of honeycomb and position two pieces on each side of the
load.
2. Secure the pieces to the load with type III nylon cord.
Figure 4-5. Load Covered and Suspension Slings and Deadman’s Tie Installed
6 September 2007
FM 4-20.152/TO 13C7-22-61
4-19
Chapter 4
5
6
4
4
3
5
3. Position a 120-inch by 125-inch load cover on top of the load.
4. Secure the cover in place with type III nylon cord.
5. Attach a large clevis to each of four 16-foot (2-loop), type XXVI nylon suspension slings
and attach each large clevis to each of the four tandem links.
6. Raise the slings and install the deadman's tie according to FM 4-20.102/MCRP 4-
11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
Figure 4-5. Load Covered and Suspension Slings and Deadman’s Tie Installed (Continued)
4-20
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Thirty-Six Javelin Rounds as a Mass Supply Load on a 12-Foot, Type V Airdrop Platform for
Low-Velocity Airdrop
STOWING CARGO PARACHUTES AND INSTALLING EXTRACTION
SYSTEM
4-7. Stow two G-11 cargo parachutes and install the EFTC according to FM 4-20.102/MCRP 4-
11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
2
3
1
5
6
D6
4
6
1. Place two full sheets of honeycomb on top of the load side by side with the ends of the
sheets flush with the rear end board and secure in place with type III nylon cord.
2. Stow two G-11 cargo parachutes on the load according to FM 4-20.102/MCRP 4-
11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
3. Run one length of type VIII nylon webbing from bushing 20 on the left side of the platform,
through the center carrying handles of the parachutes and bushing 20 on the right side of
the platform and secure.
4. Using the aft mounting holes for the EFTC bracket, install the components of the EFTC
according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
5. Attach a 9-foot (2-loop), type XXVI nylon sling to be used as a deployment line.
6. Install a 16-foot EFTC cable and safety the cable to tiedown ring D6 and along the left side
rail using one turn of type I, 1/4-inch cotton webbing.
Figure 4-6. Cargo Parachutes Stowed and Extraction System Installed
6 September 2007
FM 4-20.152/TO 13C7-22-61
4-21
Chapter 4
INSTALLING PARACHUTE RELEASE
4-8. Prepare, attach, and safety an M-1 release according to FM 4-20.102/MCRP 4-11.3J/NAVSEA
SS400-AB-MMO-010/TO 13C7-1-5 and as shown in Figure 4-7.
3
1
2
1. Place the M-1 release on top of the previous placed honeycomb located on top of the load
and attach the suspension slings and parachute riser extensions.
2. Secure the M-1 release to convenient points on the load with type III nylon cord.
3. S-fold and tie any excess suspension slings.
Figure 4-7. M-1 Cargo Parachute Installed
4-22
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Thirty-Six Javelin Rounds as a Mass Supply Load on a 12-Foot, Type V Airdrop Platform for
Low-Velocity Airdrop
PLACING EXTRACTION PARACHUTE
4-9. Select the extraction parachute and extraction line needed using the extraction line requirements
table in FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5. Place the extraction
parachute and line on the load for installation in the aircraft.
INSTALLING PROVISIONS FOR EMERGENCY RESTRAINTS
4-10. Select and install the provisions for the emergency aft restraints according to the emergency aft
restraint requirements table in FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-
5.
MARKING RIGGED LOAD
4-11. Mark the rigged load according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-
010/TO 13C7-1-5, and as shown in Figure 4-8 complete Declaration for Dangerous Goods. If the load
varies from the one shown, the weight, height, CB, and parachute requirements must be recomputed.
EQUIPMENT REQUIRED
4-12. Use the equipment listed in Table 4-1 to rig this load.
6 September 2007
FM 4-20.152/TO 13C7-22-61
4-23
Chapter 4
CAUTION
Make the final rigger inspection required by AR 59-4 and FM 4-
20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5
before the load leaves the rigging site.
CB
RIGGED LOAD DATA
Weight: Load shown
5,976 pounds
Height
86 inches
Width
108 inches
Overall Length
166 inches
Overhang: Front
0 inches
Rear
0 inches
Center of Balance (from front edge of the platform)
94 inches
Extraction System with 16-foot cable (adds 18 inches to length of platform)
EFTC
Figure 4-8. Thirty-Six Javelin Rounds in Containers Rigged on a 12-Foot, Type V Platform for
Low-Velocity Airdrop
4-24
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Thirty-Six Javelin Rounds as a Mass Supply Load on a 12-Foot, Type V Airdrop Platform for
Low-Velocity Airdrop
Table 4-1. Equipment Required for Rigging 36 Javelin Rounds in Containers on a 12-Foot,
Type V Platform for Low-Velocity Airdrop
National Stock Number
Item
Quantity
8040-00-273-8713
Adhesive, paste, 1-gallon
As required
Clevis, suspension:
4030-00-678-8562
3/4-inch (medium) emergency restraint
2
4030-00-090-5354
1-inch (large)
4
4020-00-240-2146
Cord, nylon, type III
As required
1670-00-434-5785
Coupling, airdrop, extraction force transfer with
1
16-foot cable
1670-00-360-0328
Cover, clevis, large
5
8135-00-664-6958
Cushioning material, packaging, cellulose wadding
As required
1670-01-183-2678
Leaf, extraction line
2
Line, extraction, type XXVI nylon webbing:
1670-01-064-4452
60-foot (1-loop)
1
1670-01-107-7651
160-foot (1-loop)
1
1670-01-064-4452
60-foot (1-loop), type XXVI for C-17 drogue line
1
Link assembly, two-point:
5306-00-435-8994
Bolt, 1-inch diameter, 4-inch long
1
5310-00-232-5165
Nut, 1-inch, hexagonal
1
1670-00-003-1953
Plate, side 3 3/4-inch
1
5365-00-007-3414
Spacer, large
1
1670-00-753-3928
Pad, energy-dissipating, honeycomb
9 sheets
Parachute:
1670-01-016-7841
Cargo, G-11B
1
1670-01-063-3716
Cargo, extraction, 22-foot
1
Platform, airdrop, type V, 12-foot
1670-01-353-8425
Bracket assembly, EFTC
1
1670-01-162-2372
Bracket assembly, extraction
1
1670-01-162-2376
Clevis assembly
20
1670-01-162-2381
Tandem link
4
5530-00-128-4981
Plywood, 3/4-inch
9 sheets
1670-01-097-8816
Release, cargo parachute, M-1
1
6 September 2007
FM 4-20.152/TO 13C7-22-61
4-25
Chapter 4
Table 4-1. Equipment Required for Rigging 36 Javelin Rounds in Containers on a 12-Foot,
Type V Platform for Low-Velocity Airdrop (Continued)
National Stock Number
Item
Quantity
Sling, cargo airdrop:
For deployment line:
1670-00-753-3792
9-foot (2-loop), type XXVI nylon webbing
1
For riser extension:
1670-01-062-6301
3-foot (2-loop), type XXVI nylon webbing
2
For suspension:
1670-01-063-7761
16-foot (2-loop), type XXVI nylon webbing
4
Strap parachute release, multicut
1670-00-040-8219
1
Tape, adhesive, 2-inch
7515-00-266-5016
As required
Tape, masking
7501-00-266-6710
As required
Tie-down assembly, 15-foot
1670-00-937-0271
28
Webbing:
Cotton, 1/4-inch, type I
8305-00-268-2411
As required
Nylon:
Tubular, 1/2-inch
8305-00-082-5752
As required
Type VIII webbing
8305-00-263-3591
As required
4-26
FM 4-20.152/TO 13C7-22-61
6 September 2007
Chapter 5
Rigging Javelin Missile Containers
SECTION I-RIGGING JAVELIN MISSILE CONTAINERS (PLASTIC) ON AN 8-
FOOT, TYPE V PLATFORM
DESCRIPTION OF LOAD
5-1. The guided missile, surface, attack Javelin (plastic) container mass supply load is rigged on an 8-foot
type V platform. The rigged weight is
6,620 pounds. Each individual missile container weighs
approximately 96 pounds. The load is rigged with 36 Javelin containers. The height of the load is 94
inches, length is 125 inches and the width is 108 inches. The accompanying load has a weight of 6,336
pounds. The load is rigged with two G-11 cargo parachutes.
PREPARING PLATFORM
5-2. Prepare an 8-foot, type V platform as shown in Figure 5-1.
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-1
Chapter 5
CLEVISES
18A THROUGH 1
REAR
FRONT
CLEVISES
18 THROUGH 1
Step:
1. Inspect, or assemble and inspect, an 8-foot, type V platform as outlined in TM 10-1670-
268-20&P/TO 13C7-52-22.
2. Install a tandem link to the front of each platform side rail using holes 1, 2, and 3.
3. Install a tandem link to the rear of each platform side rail using holes 14, 15, and 16.
4. Install clevises on bushings 1 (triple) 2, and 4 of each front tandem link.
5. Install clevises on bushings 1, 3, and 4 (triple) of each rear tandem link.
6. Starting at the front of the right platform side rail, install clevises on the bushings bolted to
holes 4 (triple), 5, 7, 8, 9, 10, 11, 12, and 13. Repeat on the left side.
7. Starting at the front of the platform, number the clevises 1 through 18 on the right side, and
1A through 18A on the left side.
8. Label the tiedown rings according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-
MMO-010/TO 13C7-1-5.
Figure 5-1. Platform Prepared
5-2
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
PREPARING AND PLACING HONEYCOMB ON PLATFORM
5-3. Prepare and place honeycomb on the platform as shown in Figure 5-2.
3
2
1
1. Cut a 36- by 96-inch piece of honeycomb. Center and position the honeycomb widthwise 5
1/2 inches from the front edge of the platform.
2. Cut a 13- by 96-inch piece of honeycomb. Center and position the honeycomb flush with
the honeycomb previously positioned in step 1.
3. Cut a 36- by 96-inch piece of honeycomb. Center and position the honeycomb flush with
the honeycomb previously positioned in step 2.
Figure 5-2. Honeycomb Prepared and Placed on Platform
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-3
Chapter 5
7
6
5
4
9
8
4. Cut a 20- by 85-inch piece of honeycomb. Position the piece lengthwise with the 85-inch
edge flush with the honeycomb previously positioned in steps 1, 2, and 3 to the right side
of the load.
5. Cut a 36- by 85-inch piece of honeycomb. Position the piece lengthwise and flush with
both 36- by 96-inch pieces placed in steps 1 and 3. Leave a 4 inch space between pieces.
6. Cut a 12- by 85-inch piece of honeycomb. Position the piece lengthwise and flush with the
36- by 85-inch piece and both 36- by 96-inch pieces placed in steps 1 and 3.
7. Cut a 20- by 85-inch piece of honeycomb. Position the piece lengthwise with the 85-inch
edge flush with the honeycomb previously positioned in steps 1, 2, and 3 to the left side of
the load. Leave a 4 inch space between pieces.
8. Cut 4- by 4- by 115-inch piece of lumber. Position the lumber between the honeycomb
pieces placed in steps 4 and 5. Ensure the lumber is centered evenly on the load from
front to rear.
9. Prepare a second piece of lumber the same as in step 8 and position between the
honeycomb pieces prepared in steps 6 and 7.
Figure 5-2. Honeycomb Prepared and Placed on Platform (Continued)
5-4
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
PREPARING HONEYCOMB STACKS
5-4. Prepare honeycomb stacks 1 and 2 as shown in Figure 5-3.
Stack
Pieces
Width
Length
Material
Instructions
Number
(Inches)
(Inches)
1 and 2
1
24
48
Honeycomb
Cut a piece to start to form the base.
2
36
48
Honeycomb
Cut the pieces and position to the outside
of the 48- by 24-inch piece of honeycomb.
2
8
96
Honeycomb
Cut pieces and glue 6 inches from the
front and rear on top of the previous step.
1
96
48
3/4-inch
Glue the plywood on top of the 8- by 96-
plywood
inch pieces of honeycomb.
2
8
96
Honeycomb
Cut pieces and glue 6 inches from the
front and the rear on top of the plywood.
1
96
48
3/4-inch
Glue the plywood on top of the 8- by 96-
plywood
inch pieces of honeycomb.
2
8
96
Honeycomb
Cut pieces and glue 6 inches from the
front and the rear on top of the plywood.
1
96
48
3/4-inch
Glue the plywood on top of the 8- by 96-
plywood
inch pieces of honeycomb
1
24
48
Honeycomb
Glue centered on top of the 96- by 48-
inch plywood.
2
36
48
Honeycomb
Cut the pieces and position to the outside
of the 48- by 24-inch piece of honeycomb.
Figure 5-3. Honeycomb Stacks 1 and 2 Prepared
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-5
Chapter 5
POSITIONING AND SECURING JAVELINS ON STACK 1
5-5. Position and secure the Javelins on stack 1 as shown in Figure 5-4.
6
7
5
4
3
2
1
1. Position honeycomb stack 1, 4 1/2 inches and centered from the forward end of the 4- by 4-
by 115-inch piece of lumber.
2. Pre-position two 30-foot lashings on top of stack 1, 10 inches from the front and rear edge.
3. Position six Javelin containers centered on top of stack 1.
4. Position six Javelin containers on top of the Javelin containers from step 3.
5. Position six Javelin containers on top of the Javelin containers from step 4.
6. Secure the two pre-positioned 30-foot lashings around the Javelin containers and load bind
on top of the cell using two D-rings and a load binder.
7. Position two 3/4- by 48- by 68- plywood pieces side-by-side to the rear of stack 1. Ensure the
68-inch sides of each piece of plywood are flush.
Figure 5-4. Javelins Positioned and Secured on Stack 1
5-6
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
POSITIONING AND SECURING JAVELINS ON STACK 2
5-6. Position and secure the Javelins on stack 2 as shown in Figure 5-5.
6
5
4
3
2
1
1. Position honeycomb stack 2, 6 inches and centered from the rear of honeycomb stack 1.
2. Pre-position two 30-foot lashings on top of stack 2, 10 inches from the front and rear edge.
3. Position six Javelin containers centered on top of stack 2.
4. Position six Javelin containers on top of the Javelin containers from step 3.
5. Position six Javelin containers on top of the Javelin containers from step 4.
6. Secure the two pre-positioned 30-foot lashings around the Javelin containers and load
bind on top of the cell using two D-rings and a load binder.
Figure 5-5. Javelins Positioned and Secured on Stack 2
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-7
Chapter 5
CONSTRUCTING FRONT ENDBOARD
5-7. Construct the front endboard as shown in Figure 5-6.
Notes. 1. This drawing is not to scale.
2. All dimensions are in inches.
3. Use 8d nails.
Step:
1. Cut two 3/4- by 96- by 32-inch pieces of plywood.
2. Cut two 3/4- by 96- by 37-inch pieces of plywood.
3. Cut six 2- by 2-inch cutouts on each of the four pieces of plywood.
4. Cut four 2- by 4- by 69-inch pieces of lumber.
5. Cut two 2- by 4- by 72 1/2-inch pieces of lumber.
6. Nail two pieces of plywood flush together using the six 2- by 4-inch pieces of lumber with
8d nails as shown above to make an endboard. Repeat this step to make two endboards.
Figure 5-6. Front Endboard Constructed
5-8
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
CONSTRUCTING REAR ENDBOARD
5-8. Construct the front endboard as shown in Figure 5-7.
Notes. 1. This drawing is not to scale.
2. All dimensions are in inches.
3. Use 8d nails.
Step:
1. Cut two 3/4- by 96- by 32-inch pieces of plywood.
2. Cut two 3/4- by 96- by 37-inch pieces of plywood.
3. Cut an 8- by 14-inch cutout on the two 3/4- by 96- by 37-inch pieces of plywood.
4. Cut six 2- by 2-inch cutouts on each of the four pieces of plywood.
5. Cut four 2- by 4- by 69-inch pieces of lumber.
6. Cut two 2- by 4- by 72 1/2-inch pieces of lumber.
7. Nail two pieces of plywood flush together using the six 2- by 4-inch pieces of lumber with
8d nails as shown above to make an endboard. Repeat this step to make two endboards.
Figure 5-7. Front Endboard Constructed
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-9
Chapter 5
POSITIONING FRONT AND REAR ENDBOARDS
5-9. Position the front and rear endboards as shown in Figure 5-8.
1
2
1. Position the front endboard to the front of stack 1. Nail the 2- by 4- by 72 1/2 -inch pieces
of lumber to the 4- by 4- by 115-inch pieces of lumber using 16d cement coated nails.
2. Position the rear endboard to the rear of stack 2. Nail the 2- by 4- by 72 1/2-inch pieces of
lumber to the 4- by 4- by 115-inch pieces of lumber using 16d cement coated nails.
Figure 5-8. Front and Rear Endboard Positioned
5-10
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
FRONT AND REAR ENDBOARDS SECURED WITH LASHING
5-10. Secure the front and rear endboards as shown in Figure 5-9.
1
1
1. Assemble a 45-foot lashing according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-
MMO-010/TO 13C7-1-5. Route the lashing around the load through the middle cutouts of
the front and rear end boards and secure on the front left side of the load using two D-rings
and a load binder.
Figure 5-9. Front and Rear Endboards Secured
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-11
Chapter 5
LASHING LOAD TO PLATFORM
5-11. Lash the load to the platform as shown in Figure 5-10.
Note. Pad all cutouts with cellulose wadding where the lashings make contact.
LEFT
2
1
2
FRONT
1
RIGHT
1
REAR
18
RIGHT
Lashing
Tiedown
Instructions
Number
Clevis
Number
1
1 and 18
Route a 15-foot lashing through clevis 1 and through its own D-ring. Route
a 15-foot lashing through clevis 18 and through its own D-ring. Run the
free end from clevis 1 around the right bottom corner of the front endboard
to the center left cutout of the front endboard. Run the free end from clevis
18 around the right bottom corner of the rear endboard to the left center
cutout of the rear endboard. Secure the free ends to the lashings with two
D-rings and a load binder centered on the left side of the load.
2
1A and
Route a 15-foot lashing through clevis 1A and through its own D-ring.
18A
Route a 15-foot lashing through clevis 18A and through its own D-ring.
Run the free end from clevis 1A around the left bottom corner of the front
endboard to the center right cutout of the front endboard. Run the free end
from clevis 18A around the left bottom corner of the rear endboard to the
center right cutout of the rear endboard. Secure the free ends with two D-
rings and a load binder centered on the right side of the load.
Figure 5-10. Load Lashed to Platform
5-12
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
Note. Pad all cutouts with cellulose wadding where the lashings make contact.
4
3
5
2
Lashing
Tiedown
Instructions
Number
Clevis
Number
3
2 and 2A
Route a 15-foot lashing through clevis 2 and through its own D-ring. Route
a 15-foot lashing through clevis 2A and through its own D-ring. Run the
free end of the lashing from clevis 2 through the right top carrying handle
of the Javelin container on the front right side of stack 1. Run the free end
of the lashing from clevis 2A through the left top carrying handle of the
Javelin container on the front left side of stack 1. Secure the free ends with
two D-rings and a load binder centered on the top of the load.
4
5 and 5A
Route a 15-foot lashing through clevis 5 and through its own D-ring. Route
a 15-foot lashing through clevis 5A and through its own D-ring. Run the
free end from clevis 5 around the bottom right cutout of the front endboard.
Run the free end from clevis 5A around the bottom left cutout of the front
endboard. Secure the free ends with two D-rings and a load binder
centered on the front endboard.
Figure 5-10. Load Lashed to Platform (Continued)
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-13
Chapter 5
Note. Pad all cutouts with cellulose wadding where the lashings make contact.
6
5
8
7
Lashing
Tiedown
Instructions
Number
Clevis
Number
5
7 and 7A
Route a 15-foot lashing through clevis 7 and through its own D-ring. Route
a 15-foot lashing through clevis 7A and through its own D-ring. Run the
free end from clevis 7 around the center right cutout of the front endboard.
Run the free end from clevis 7A around the center left cutout of the front
endboard. Secure the free ends with two D-rings and a load binder
centered on the front endboard.
6
8 and 8A
Route a 15-foot lashing through clevis 8 and through its own D-ring. Route
a 15-foot lashing through clevis 8A and through its own D-ring. Run the
free end of the lashing from clevis 8 through the right top carrying handle
of the Javelin container on the rear right side of stack 1. Run the free end
of the lashing from clevis 8A through the left top carrying handle of the
Javelin container on the rear left side of stack 1. Secure the free ends with
two D-rings and a load binder centered on the top of the load.
Figure 5-10. Load Lashed to Platform (Continued)
5-14
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
Note. Pad all cutouts with cellulose wadding where the lashings make contact.
7
8
10
9
Lashing
Tiedown
Instructions
Number
Clevis
Number
7
9 and 9A
Route a 15-foot lashing through clevis 9 and through its own D-ring. Route
a 15-foot lashing through clevis 9A and through its own D-ring. Run the
free end from clevis 9 around the top right cutout of the front endboard.
Run the free end from clevis 9A around the top left cutout of the front
endboard. Secure the free ends with two D-rings and a load binder
centered on the front endboard.
8
10 and
Route a 15-foot lashing through clevis 10 and through its own D-ring.
10A
Route a 15-foot lashing through clevis 10A and through its own D-ring.
Run the free end from clevis 10 around the top right cutout of the rear
endboard. Run the free end from clevis 10A around the top left cutout of
the rear endboard. Secure the free ends with two D-rings and a load
binder centered on the rear endboard.
Figure 5-10. Load Lashed to Platform (Continued)
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-15
Chapter 5
Note. Pad all cutouts with cellulose wadding where the lashings make contact.
9
10
11
12
Lashing
Tiedown
Instructions
Number
Clevis
Number
9
11 and
Route a 15-foot lashing through clevis 11 and through its own D-ring.
11A
Route a 15-foot lashing through clevis 11A and through its own D-ring.
Run the free end of the lashing from clevis 11 through the right top
carrying handle of the Javelin container on the front right side of stack 2.
Run the free end of the lashing from clevis 11A through the left top
carrying handle of the Javelin container on the front left side of stack 2.
Secure the free ends with two D-rings and a load binder centered on the
top of the load.
10
12 and
Route a 15-foot lashing through clevis 12 and through its own D-ring.
12A
Route a 15-foot lashing through clevis 12A and through its own D-ring.
Run the free end from clevis 12 around the center right cutout of the rear
endboard. Run the free end from clevis 12A around the center left cutout
of the rear endboard. Secure the free ends with two D-rings and a load
binder centered on the rear endboard.
Figure 5-10. Load Lashed to Platform (Continued)
5-16
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
Note. Pad all cutouts with cellulose wadding where the lashings make contact.
12
11
13
16
Lashing
Tiedown
Instructions
Number
Clevis
Number
11
13 and
Route a 15-foot lashing through clevis 13 and through its own D-ring.
13A
Route a 15-foot lashing through clevis 13A and through its own D-ring.
Run the free end from clevis 13 around the bottom right cutout of the rear
endboard. Run the free end from clevis 13A around the bottom left cutout
of the rear endboard. Secure the free ends with two D-rings and a load
binder centered on the rear endboard.
12
16 and
Route a 15-foot lashing through clevis 16 and through its own D-ring.
16A
Route a 15-foot lashing through clevis 16A and through its own D-ring.
Run the free end of the lashing from clevis 16 through the right top
carrying handle of the Javelin container on the rear right side of stack 2.
Run the free end of the lashing from clevis 16A through the left top
carrying handle of the Javelin container on the rear left side of stack 2.
Secure the free ends with two D-rings and a load binder centered on the
top of the load.
Figure 5-10. Load Lashed to Platform (Continued)
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-17
Chapter 5
POSITIONING THE FRONT AND REAR ATTITUDE CONTROL BAR
(ACB)
5-12. Position the front and rear ACB as shown in Figure 5-11.
2
4
3
1
1
2
1. Position a 27- by 91-inch piece of honeycomb between the carrying handles of the Javelin
containers of stack 1. Secure in place to a convenient point on the load using type III nylon
cord.
2. Position a second 27- by 91-inch piece of honeycomb between the carrying handles of the
Javelin containers of stack 2. Secure in place to a convenient point on the load using type
III nylon cord.
3. Position an ACB centered on top of the honeycomb on stack 1 with the rings of the ACB
facing towards the rear of the load.
4. Position an ACB centered on top of the honeycomb on stack 2 with the rings of the ACB
facing towards the front of the load.
Figure 5-11. Front and Rear ACB Positioned
5-18
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
LASHING THE FRONT ACB TO HONEYCOMB STACK 1
5-13. Lash the front ACB to stack 1 as shown in Figure 5-12.
1
15
4
3
5
3
Lashing
Tiedown
Instructions
Number
Clevis
Number
1
3
Route a 15-foot lashing through clevis 3, upward through the front bar of
the front ACB, and back to clevis 3. Attach a D-ring and load binder. DO
NOT TIGHTEN at this time.
2
3A
Route a 15-foot lashing through clevis 3A, upward through the front bar of
the front ACB, and back to clevis 3A. Attach a D-ring and load binder. DO
NOT TIGHTEN at this time.
3
4
Route a 15-foot lashing through clevis 4, upward through the middle
portion of the front ACB, and back to clevis 4. Attach a D-ring and load
binder. DO NOT TIGHTEN at this time.
4
4A
Route a 15-foot lashing through clevis 4A, upward through the middle
portion of the front ACB, and back to clevis 4A. Attach a D-ring and load
binder. DO NOT TIGHTEN at this time.
5
15
Route a 15-foot lashing through clevis 15, upward through the rear bar of
front ACB, and back to clevis 15. Attach a D-ring and load binder. DO
NOT TIGHTEN at this time.
6
15A
Route a 15-foot lashing through clevis 15A, upward through the rear bar
of front ACB, and back to clevis 15A. Attach a D-ring and load binder.
TIGHTEN all lashings at this time.
Figure 5-12. Front ACB Lashed to Honeycomb Stack 1
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-19
Chapter 5
LASHING THE REAR ACB TO HONEYCOMB STACK 2
5-14. Lash the rear ACB to stack 2 as shown in Figure 5-13.
1
5
17
14
3
6
Lashing
Tiedown
Instructions
Number
Clevis
Number
1
6
Route a 15-foot lashing through clevis 6, upward through the front bar of
the rear ACB, and back to clevis 6. Attach a D-ring and load binder. DO
NOT TIGHTEN at this time.
2
6A
Route a 15-foot lashing through clevis 6A, upward through the front bar of
the rear ACB, and back to clevis 6A. Attach a D-ring and load binder. DO
NOT TIGHTEN at this time.
3
14
Route a 15-foot lashing through clevis 14, upward through the middle
portion of the rear ACB, and back to clevis 14. Attach a D-ring and load
binder. DO NOT TIGHTEN at this time.
4
14A
Route a 15-foot lashing through clevis 14A, upward through the middle
portion of the rear ACB, and back to clevis 14A. Attach a D-ring and load
binder. DO NOT TIGHTEN at this time.
5
17
Route a 15-foot lashing through clevis 17, upward through the rear bar of
the rear ACB, and back to clevis 17. Attach a D-ring and load binder. DO
NOT TIGHTEN at this time.
6
17A
Route a 15-foot lashing through clevis 17A, upward through the rear bar of
the rear ACB, and back to clevis 17A. Attach a D-ring and load binder.
TIGHTEN all lashings at this time.
Figure 5-13. Rear ACB Lashed to Honeycomb Stack 2.
5-20
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
SECURING PLYWOOD BETWEEN STACK 1 AND STACK 2
5-15. Secure the plywood between stacks 1 and 2 as shown in Figure 5-14.
1
2
1. Route a 15-foot lashing through the carrying handle of the rear right Javelin container of
stack 1. Continue to route the lashing over the top of the 3/4- by 48- by 68-inch piece of
plywood to the left side of the platform. Route the free end of the 15-foot lashing through
carrying handle of the front left Javelin container of stack 2. Secure the lashing with a D-ring
and load binder in the center of the load. Pad the load binder handle with felt and secure in
place using type III, nylon cord or 2-inch cloth-back adhesive tape.
2. Route a 15-foot lashing through the carrying handle of the front right Javelin container of
stack 2. Continue to route the lashing over the top of the 3/4- by 48- by 68-inch piece of
plywood to the left side of the platform. Route the free end of the 15-foot lashing through
carrying handle of the rear left Javelin container of stack 1. Secure the lashing with a D-ring
and load binder in the center of the load. Pad the load binder handle with felt and secure in
place using type III, nylon cord or 2-inch cloth-back adhesive tape.
Figure 5-14. Plywood Between Stack 1 and 2 Secured
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-21
Chapter 5
INSTALLING SUSPENSION SLINGS
5-16. Install the suspension slings and deadman’s tie as shown in Figure 5-15.
4
3
5
2
2
1
1
1. Attach a 16-foot (2-loop), type XXVI nylon webbing sling to each tandem link with a large
clevis.
2. Route the free ends of each sling up through their corresponding ACB holes.
3. Pad the slings with felt where the sling makes contact with the load and ACB. Tape the felt
with 2-inch adhesive tape 12 inches above and 12 inches below the ACB.
4. Secure the bottom portion of the padded sling to the ACB with a length of type III nylon
cord.
5. Raise the slings and install the deadman's tie according to FM 4-20.102/MCRP 4-
11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
Figure 5-15. Suspension Slings and Deadman’s Tie Installed
5-22
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
PREPARING AND STOWING CARGO PARACHUTES
5-17. Prepare and stow the cargo parachutes as shown in Figure 5-16.
3
1
2
10
1. Prepare, position, and stow two G-11 cargo parachutes on top of the parachute platform
according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
2. Install the restraint using type VIII nylon webbing on clevises 10 and 10A according to FM
4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
3. Install the guillotine knife multi-cut parachute release straps according to FM 4-
20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
Figure 5-16. Cargo Parachutes Prepared and Stowed
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-23
Chapter 5
INSTALLING THE RELEASE SYSTEM
5-18. Prepare, attach, and safety an M-1 cargo parachute release according to FM 4-20.102/MCRP 4-
11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5 and as shown in Figure 5-17.
5
2
4
1
3
1. Position an 18- by 24-inch piece of honeycomb centered on top of the front ACB to be
used as a release platform. Tape the edges and secure the honeycomb using type III,
nylon cord to a convenient point on the load.
2. Prepare and install the M-1 cargo parachute release on top of the platform release on
stack 1. Attach the suspension slings and riser extensions according to FM 4-
20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5.
3. Safety the top and bottom of the release to convenient places on the load with type III
nylon cord according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO
13C7-1-5.
4. S-fold and tie any excess suspension slings with one turn of type I, 1/4-inch cotton
webbing.
5. Tie the arming wire lanyard to the parachute carrying handles and fold and tape the
excess.
Figure 5-17. Cargo Parachute Release Installed
5-24
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
INSTALLING THE EXTRACTION SYSTEM
5-19. Install the extraction system as shown in Figure 5-18.
2
1
3
1. Install the components of the EFTC according to FM 4-20.102/MCRP 4-11.3J/NAVSEA
SS400-AB-MMO-010/TO 13C7-1-5. Use the rear mounting holes for the EFTC brackets.
2. Attach a 9-foot (2-loop), type XXVI nylon sling to be used as a deployment line.
Note. Ensure the cable is routed below honeycomb stack 2.
3. Use a 12-foot EFTC cable and safety the cable in several convenient places on the
platform with one turn of type I, 1/4-inch cotton webbing.
Figure 5-18. Extraction System Installed
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-25
Chapter 5
PLACING EXTRACTION PARACHUTE
5-20. Select the extraction parachute and extraction line needed using the extraction line requirements
table in FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5. Place the extraction
parachute and line on the load for installation in the aircraft.
INSTALLING PROVISIONS FOR EMERGENCY RESTRAINTS
5-21. Select and install the provisions for the emergency aft restraints according to the emergency aft
restraint requirements table in FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-
5.
MARKING RIGGED LOAD
5-22. Mark the rigged load according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-
010/TO 13C7-1-5, and as shown in Figure 5-19. Complete Declaration for Dangerous Goods. If the load
varies from the one shown, the weight, height, CB, and parachute requirements must be recomputed.
EQUIPMENT REQUIRED
5-23. Use the equipment listed in Table 5-1 to rig this load.
5-26
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
CAUTION
Make the final rigger inspection required by AR 59-4 and FM 4-
20.102/MCRP 4-11.3J/NAVSEA SS400-AB-MMO-010/TO 13C7-1-5
before the load leaves the rigging site.
CB
RIGGED LOAD DATA
Weight: Load shown
6,620 pounds
Height
94 inches
Width
108 inches
Overall Length
125 inches
Overhang: Front
11 inches
Rear
18 inches
Center of Balance (from front edge of the platform)
54 inches
Extraction System with 12-foot cable (adds 18 inches to length of platform)
EFTC
Figure 5-19. Javelin Missile Containers (Plastic) Rigged on an 8-Foot, Type V Platform for Low-
Velocity Airdrop
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-27
Chapter 5
Table 5-1. Equipment Required for Rigging Javelin Missile Containers (Plastic) on an 8-
Foot, Type V Platform for Low-Velocity Airdrop
National Stock Number
Item
Quantity
8040-00-273-8713
Adhesive, paste, 1-gallon
As required
1670-00-003-4389
Bar, attitude control
2
Clevis, suspension:
4030-00-678-8562
3/4-inch (medium) emergency restraint
4
4030-00-090-5354
1-inch (large)
5
4020-00-240-2146
Cord, nylon, type III
As required
1670-00-434-5797
Coupling, airdrop, extraction force transfer with
1
12-foot cable
1670-00-360-0328
Cover, clevis, large
2
8135-00-664-6958
Cushioning material, packaging, cellulose wadding
As required
1670-01-183-2678
Leaf, extraction line
2
Line, extraction, type XXVI nylon webbing:
1670-01-062-6313
60-foot (3-loop)
1
Or
1670-01-107-7651
140-foot (3-loop)
2
1670-01-064-4452
60-foot (1-loop), type XXVI for C-17 drogue line
1
Link assembly, two-point:
5306-00-435-8994
Bolt, 1-inch diameter, 4-inch long
1
5310-00-232-5165
Nut, 1-inch, hexagonal
1
1670-00-003-3454
Plate, side 3 3/4-inch
1
5365-00-007-3414
Spacer, large
1
510-00-220-6146
Lumber, 2-by 4- by 96
As required
Nail
5315-00-010-4657
6d
As required
5315-00-753-3883
16d
As required
1670-00-753-3928
Pad, energy-dissipating, honeycomb
17 sheets
Parachute:
1670-01-016-7841
Cargo, G-11B
2
1670-01-063-3716
Cargo, extraction, 22-foot
1
Platform, airdrop, type V, 8-foot
1670-01-353-8425
Bracket assembly, EFTC
1
1670-01-162-2372
Bracket assembly, extraction
1
1670-01-162-2376
Clevis assembly
36
1670-01-162-2381
Tandem link
4
5530-00-128-4981
Plywood, 3/4-inch
16 sheets
1670-01-097-8816
Release, cargo parachute, M-1
1
5-28
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
Table 5-1. Equipment Required for Rigging Javelin Missile Containers (Plastic) on an 8-
Foot, Type V Platform for Low-Velocity Airdrop (Continued)
National Stock Number
Item
Quantity
Sling, cargo airdrop:
For deployment line:
1670-01-062-6304
9-foot (2-loop), type XXVI nylon webbing
1
For riser extension:
1670-01-062-6302
3-foot (2-loop), type XXVI nylon webbing
4
For suspension:
1670-01-063-7761
16-foot (2-loop), type XXVI nylon webbing
4
Strap parachute release, multicut
1670-00-040-8219
2
Tape, adhesive, 2-inch
7515-00-266-5016
As required
Tape, masking
7501-00-266-6710
As required
Tie-down assembly, 15-foot
1670-00-937-0271
48
Webbing:
Cotton, 1/4-inch, type I
8305-00-268-2411
As required
Nylon:
Tubular, 1/2-inch
8305-00-082-5752
As required
Type VIII webbing
8305-00-263-3591
As required
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-29
Chapter 5
SECTION II-RIGGING JAVELIN MISSILE CONTAINERS ON A 16-FOOT, TYPE
V PLATFORM
DESCRIPTION OF LOAD
5-24. The guided missile, surface, attack Javelin (plastic) container mass supply load is rigged on a 16-
foot, type V platform. The rigged weight is 10,380 pounds. Each individual missile container weighs
approximately 96 pounds. The load is rigged with 66 Javelin containers. The height of the load is 94
inches, length is 192 inches and the width is 108 inches. The accompanying load has a weight of 6,336
pounds. The load is rigged with two G-11 cargo parachutes.
PREPARING PLATFORM
5-25. Prepare a 16-foot, type V platform as shown in Figure 5-20.
5-30
FM 4-20.152/TO 13C7-22-61
6 September 2007
Rigging Javelin Missile Containers
CLEVISES
26A THROUGH 1
REAR
FRONT
CLEVISES
26 THROUGH 1
Step:
1. Inspect, or assemble and inspect, a 16-foot, type V platform as outlined in TM 10-1670-
268-20&P/TO 13C7-52-22.
2. Install a tandem link to the front of each platform side rail using holes 1, 2, and 3.
3. Install a tandem link to the rear of each platform side rail using holes 30, 31, and 32.
4. Install clevises on bushings 1 and 2 of each front tandem link.
5. Install clevises on bushings 1, 3, and 4 of each rear tandem link.
6. Starting at the front of each platform side rail, install clevises on bushings bolted to holes 4,
5, 6, 8, 9, 10, 11, 13, 14, 15, 16, 19, 20, 21, 22, 23, 24, 25, 26, 28, and 29.
7. Starting at the front of the platform, number the clevises 1 through 26 on the right side, and
1A through 26A on the left side.
8. Label the tiedown rings according to FM 4-20.102/MCRP 4-11.3J/NAVSEA SS400-AB-
MMO-010/TO 13C7-1-5.
Figure 5-20. Platform Prepared
6 September 2007
FM 4-20.152/TO 13C7-22-61
5-31

 

 

 

 

 

 

 

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