Snowmobile Ski Doo REV SERIES (2006 year). Instruction - part 20
Section 03 ENGINES
Subsection 03 (ENGINE REMOVAL AND INSTALLATION)
A33C2GA
1
LEFT SIDE OF VEHICLE
1. Engine support bolts
A33C2HA
1
RIGHT SIDE OF VEHICLE
1. Holes to reach engine support bolts
Unscrew the engine stopper no. 2 completely.
Lift the engine a little then unplug oil pump hoses
and the crankcase vent hose.
On SDI models, disconnect all engine connectors
(CPS, WTS, KS and injectors).
Lift and slide out engine using the engine removal
hook (P/N 529 035 829).
529 035 829
Unscrew engine support nuts no. 3 then separate
support no. 4 from engine.
INSPECTION
Check if engine support no. 4 is cracked, bent or
otherwise damaged. Replace if necessary.
Check rubber mounts no. 5 on engine support.
Replace them if brittle, cracked or otherwise dam-
aged.
INSTALLATION
To install engine in vehicle, reverse the removal
procedure. However, pay attention to the follow-
ing.
Install engine support under engine then torque
engine support nuts to 35 N•m (26 lbf•ft).
Before installing engine support bolts no. 1, apply
Loctite 243 (blue) (P/N 293 800 060) as shown in
the following illustration.
A33C2IA
A
B
A. Do not apply Loctite in this area, ± 10 mm (.39 in)
B. Loctite area, ± 8 mm (.31 in)
Torque engine support bolts to 48 N•m (35 lbf•ft).
Hand torque engine stopper no. 2 then torque its
nut no. 6 to 50 N•m (37 lbf•ft).
Reinstall all removed parts by using the appropri-
ate component/system reinstallation procedures
described in this shop.
mmr2005-070
69