Snowmobile Arctic Cat (2007 year). Instruction - part 71

 

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Snowmobile Arctic Cat (2007 year). Instruction - part 71

 

 

7-58

Seat Cushion

(Bearcat Wide Track/Jaguar Z1/ 

Panther 660/T660)

„ NOTE: Some components may vary from model
to model. The technician should use discretion
and sound judgment. 

REMOVING

1. Remove the gas tank/seat assembly (see appro-

priate Gas Tank/Seat Assembly in this section).

2. Remove the two screws securing the taillight

cover; then remove the cover. 

3.  Remove the two screws securing the front of the

seat cushion to the seat base. 

4. Using a sharp tool, pry out all staples securing

the seat cover to the plastic seat base. Remove

the cover from the seat base and seat foam.

INSTALLING

„ NOTE: If the seat cover was removed, position
the cover over the seat foam and plastic seat base.
Check to make sure it is positioned straight; then
fold the rear edge of the cushion down and around
the base. Using a staple gun and 6 mm (1/4 in.) sta-
ples, staple the rear flap of the cushion to the base
in the same areas as the original staples were
located. Position staples 2.5 cm (1 in.) apart. Fold
the sides of the cushion down around the bottom
edge of the base. Position the staples in the same
areas as the original staples were located.

737-900A

741-041A

741-053A

741-363A

1. Position the cover over the seat foam and seat

base. Check to make sure it is positioned

straight. 

2. Fold the rear edge of the cushion down and

around the plastic base. Using a staple gun and 6

mm (1/4 in.) staples, staple the rear flap of the

cushion to the plastic base in the same areas as

the original staples were located. Position sta-

ples 2.5 cm (1 in.) apart. 

! CAUTION

Beneath the seat base is a dotted guideline to follow
when stapling the seat cover. Do not staple inside
this guideline or perforation of the gas tank may
occur.

KEY

1. Stud

2. Staple

3. Seat Cover

4. Foam

5. Seat Cover

6. Seat Wire

7. Seat Wire

8. Foam

9. Seat Wire

Bearcat W/T 

KEY

1. Staple

2. Insert

3. Seat Wire

4. Seat Cover - 

Passenger

5. Heater Pad (LE)

6. Foam

7. Foam

8. Seat Wire

9. Seat Cover - 

Front

10. Seat Wire

11. Heater Pad (LE)

12. Foam

Touring

KEY

1. Seat Cover

2. Staple

3. Seat Wire

4. Foam (ST)

5. Seat Wire

6. Heater Pad (LE)

Trail

KEY

1. Seat Cover

2. Seat Foam

3. Staple

4. Self-Tapping 

Screw

5. Seat Base

6. U-Nut

7. Cable Tie

8. Seat Adjuster 

Cable

9. Seat Adjuster 

Lever

10. Seat Frame

11. Blind Rivet

12. Slide Pin 

(Bottom)

13. Shim

14. Slide Washer 

(Bottom)

15. Slide Washer 

(Top)

16. Slide Pin (Top)

17. Slide Nut (Top)

18. Rivet

19. Seat Base Panel

20. Self-Tapping 

Screw

21. Cable Housing

Jaguar Z1

7-59

7

3. Fold the sides of the cushion down around the

bottom edge of the plastic seat base. Position the

staples in the same area as the original staples

were located. 

„ NOTE: Note the cushion fit. If any wrinkles are
noted, remove by pulling the cushion material in
the appropriate direction before securing with sta-
ples.

4. Fold the front cushion material back and onto

the plastic seat base. Check for wrinkles and

secure with staples and two screws.

5. Install the taillight housing and secure with the

screws.

6.  Install the gas tank/seat assembly (see appropri-

ate Gas Tank/Seat Assembly in this section).

Taillight Housing

(Bearcat Wide Track/Jaguar Z1/ 

Panther 660/T660)

REMOVING

1. Remove the four screws securing the taillight

lens to the housing. Account for a gasket.

2. Remove the four machine screws securing the

backing plate to the taillight housing.

3. Remove the two screws, lock washers, and

washers securing the seat base to the tunnel. Lift

the seat from the tunnel. Disconnect the taillight

wiring harness.

4. Remove the two lock nuts and washers securing

the taillight housing to the rear of the seat base.

Pull the housing free of the base.

INSTALLING

728-384B

1. Connect the wiring harness and place the seat

into position. Secure with two screws, lock nuts,

and washers.

2. Place the taillight housing into position and

secure to the seat base with two lock nuts and

washers. Tighten securely.

3. Install the taillight bulb, gasket, and lens. Secure

lens with four screws.

4. Secure the backing plate to the taillight housing

with the existing machine screws.

Windshield

(Bearcat Wide Track/Panther 660/

T660)

REMOVING

739-014A

738-777A

1. Remove the O-rings securing windshield to the hood.

2. Remove the caps covering the screws; then

remove the screws w/snaps.

3. Remove the windshield.

INSTALLING

1. Place the windshield into position and install the

O-rings.

2. Secure the windshield to the hood with screws

w/snaps. Install the caps.

KEY

1. Taillight w/Socket Assy

2. Bulb

3. Gasket

4. Lens

5. Retaining Screw

KEY

1. O-Ring

2. Mirror Kit (T660 Turbo)

3. Snap Cap w/Washer

4. Machine Screw

5. Expansion Nut

6. Windshield

Bearcat Wide Track Turbo/ 
T660 

KEY

1. Mirror Kit

2. Windshield

3. Expansion Nut

4. Snap Cap w/Washer

5. Machine Screw

6. O-Ring

Bearcat W/T (Non-Turbo)/
Panther 660 

7-60

Windshield

(Jaguar Z1)

REMOVING

0741-507

1. Loosen and remove the thumb screw from each

side; then account for the latch with backing

plate.

2. Remove the windshield.

INSTALLING

1. In turn on each side of the windshield base,

install the latch with the backing plate; then

install the thumb screw leaving enough “gap” to

insert the windshield.

2. Insert the windshield into latches; then tighten

the thumb screws securely.

Backrest/Rack/

Taillight Assembly

(Bearcat Wide Track/

Panther 660/T660)

„ NOTE: Some components may vary from model to model. The technician should use discretion and
sound judgment.

REMOVING (Touring Models)

0741-128

KEY

1. Backrest

2. Cover

3. Axle

4. Cup Washer

5. Tension Block

6. Machine Screw

7. Adjuster Arm

8. Spacer

9. Machine Screw

10. Retaining Screw

11. Lens

12. Gasket

13. Bulb

14. Housing

15. Cover

16. Washer

17. Nut w/Washer

18. Bracket

19. Decal

20. Decal

21. Machine Screw

22. Lock Nut

23. Switch Knob

24. Bracket

25. Decal

26. Cap Screw

27. Warmer Harness (R)

28. Nut

29. Seat Heater Harness

30. Warmer Harness (L)

31. Washer

32. Retainer

33. Bracket

34. E-Ring

35. Retainer

36. Lever

37. Washer

38. Washer

39. Reflector

40. Clip

 41. Retainer

42. Self-Tapping Screw

43. O-Ring

44. Warmer Element

45. Handgrip

46. Lever

47. Washer

48. Handhold

49. T-Nut

50. Self-Tapping Screw

51. Washer

52. Deflector

53. Retaining Clip

54. Emblem (LE)

55. Cap (LE)

56. Radio Harness (LE)

57. Self-Tapping Screw

7-61

7

1. Remove the cap screws, washers, and cap nuts

securing the rack to the basket.

2. In turn on each side, remove the two cap screws

(inside the tunnel) securing the backrest assem-

bly to the tunnel. Account for the washers.

3. Disconnect the passenger handwarmer wiring

harness.

4. Remove the backrest assembly from the tunnel.

Account for the two spacers.

INSTALLING (Touring Models)

1. Place the backrest assembly and spacers

(located on the rear hole on each side) into posi-

tion and align holes with tunnel mounting holes.

2. Install the cap screws with washers from the

inside of the tunnel and secure with the washers

and lock nuts. Tighten securely.

3. In turn on each side, install the 1/4-in. cap screw

in the front hole and the 5/16-in. cap screw in

the rear hole. Secure with a flat washer and lock

nut. Tighten securely.

4. Connect the passenger handwarmer wiring har-

ness.

5. Place the rack into position and secure with the

cap screws, washers, and cap.

REMOVING (Bearcat W/T Models)

0740-920

1. Remove the four cap screws securing the back-

rest brackets to the rack assembly.

2. Drill the rivets out of the left and right side

brackets securing the tunnel assembly and the

front and rear risers.

3. Remove the eight lock nuts and cap screws

securing the rack assembly to the tunnel.

INSTALLING (Bearcat W/T Models)

1. Place the rack into position and secure with the

eight cap screws and lock nuts.

2. Install the left and right ride risers and secure

with rivets.

3. Install the backrest and secure the backrest to

the rack assembly with the four cap screws.

KEY

1. Seat Assy

2. Foam

3. Seat Cover

4. Seat Wire

5. Seat Wire

6. Seat-Base Top

7. Seat-Base

8. Self-Tapping Screw

9. Staple

10. Backrest Assy

11. Cover

12. Foam

13. Cap Nut

14. Bracket

15. Machine Screw

16. Hand Grip

17. Clip

18. Self-Tapping Screw

19. Lock Nut

20. Washer

21. Cap Screw

22. Taillight Assy

23. Bulb

24. Lens

25. Machine Screw

26. Nut w/Washer

27. Guard

28. Rack

29. Rack Side

30. Bushing

31. Bushing

32. Grommet

33. Mat

34. Plug

35. Pin

36. Lock Nut

37. Decal

38. Pin

 

 

 

 

 

 

 

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