Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 62

 

  Index      Snowmobiles / ATV     Snowmobile Polaris 600 RUSH - instruction 2010 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  60  61  62  63   ..

 

 

Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 62

 

 

8.14

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2011 Pro-Ride Front Control Arms

NOTE: Assembly Notes

• Orientate rod ends so they are parallel with mating 

component.

• Apply grease to pivot shafts during assembly.

MOUNTING STUDS

MOUNTING STUDS

PIVOT SHAFTS

BUSHINGS

UPPER CONTROL ARM

LOWER CONTROL ARM

SPINDLE

BUSHINGS

SNAP RING

SPHERICAL BEARING

B

C

C

C

B

B

A

A

BUSHINGS

BUSHINGS

SPRING WASHERS

WASHERS

C

C

C

C

D

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 37 ft-lb (50 Nm) (Shock Mounting Fastener Nuts)

B: 40 ft-lb (54 Nm)

C: 30 ft-lb (41 Nm)

D: 44 ft-lb (60 Nm) Apply Loctite® 262™ to Threads

8.15

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2012 Pro-Ride (Fixed Camber)

Front Control Arms

NOTE: Assembly Notes

• Orientate rod ends so they are parallel with mating 

component.

• Apply grease to pivot shafts during assembly.

MOUNTING STUDS

MOUNTING STUDS

PIVOT SHAFTS

BUSHINGS

UPPER CONTROL ARM

LOWER CONTROL ARM

SPINDLE

BUSHINGS

SNAP RING

SPHERICAL BEARING

B

C

C

C

B

A

A

BUSHINGS

BUSHINGS

WASHERS

C

C

C

C

B

WASHERS

SNAP RING

SPHERICAL BEARING

PIVOT SHAFTS

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 37 ft-lb (50 Nm) (Shock Mounting Fastener Nuts)

B: 40 ft-lb (54 Nm)

C: 30 ft-lb (41 Nm)

8.16

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

Pro-Ride RMK/Wide Adjustable

Front Control Arms

NOTE: Assembly Notes

• Orientate rod ends so they are parallel with mating 

component.

• Apply grease to pivot shafts during assembly.

MOUNTING STUDS

MOUNTING STUDS

PIVOT SHAFTS

BUSHINGS

UPPER CONTROL ARM

LOWER CONTROL ARM

SPINDLE

BUSHINGS

SNAP RING

SPHERICAL BEARING

B

B

B

C

A

A

BUSHINGS

BUSHINGS

SPRING WASHERS

PIVOT SHAFTS

WASHERS

C

C

C

C

C

C

D

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 37 ft-lb (50 Nm) (Shock Mounting Fastener Nuts)

B: 40 ft-lb (54 Nm)

C: 30 ft-lb (41 Nm)

D: 44 ft-lb (60 Nm) Apply Loctite® 262™ to Threads

8.17

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2010-2011 Rush Upper Steering Assembly

NOTE: Assembly Notes

• Install handlebar riser with “FWD” facing front of 

vehicle.

HANDLEBAR HOOK

HANDLEBAR COVER

HANDLEBAR CLAMPS

POST CLAMPS

HAND GUARDS/MOUNTS

STEERING POST

RISER

HANDLEBAR CLAMPS

HANDLEBAR HOOK

CLAMP BUSHINGS

A

A

A

C

C

B

B

APPLY GREASE TO BUSHINGS PRIOR TO ASSEMBLY

INSTALL CLAMP BUSHINGS
HERE

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 14.7 ft-lb (20 Nm)

B: 12 ft-lb (16 Nm)

C: (2010) = 15 ft-lb (20 Nm)

C: (2011) 20 ft-lb (27 Nm)

Throttle Lever Block Screw: 35 in-lb (4 Nm)

Master Cylinder Screws: 24 in-lb (2.7 Nm)

Torque hand guard screws to prevent components 
from moving/rotating during operation. DO NOT 
CRUSH HANDLEBAR WHEN TORQUING SCREWS.

 

 

 

 

 

 

 

Content   ..  60  61  62  63   ..