Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 63

 

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Snowmobile Polaris 600 RUSH (2010 year). Instruction - part 63

 

 

8.18

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

2012 Rush/Switchback

Upper Steering Assembly

NOTE: Assembly Notes

• Install handlebar riser with “FWD” facing front of 

vehicle.

INSTALL CLAMP BUSHINGS AS SHOWN
WITH OFFSETS DOWN.

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 14.7 ft-lb (20 Nm)

B: 12 ft-lb (16 Nm)

C: 15 ft-lb (20 Nm)

Throttle Lever Block Screw: 35 in-lb (4 Nm)

Master Cylinder Screws: 24 in-lb (2.7 Nm)

Torque hand guard screws to prevent components 
from moving/rotating during operation. DO NOT 
CRUSH HANDLEBAR WHEN TORQUING SCREWS.

8.19

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

Switchback Assault Upper Steering 

Assembly

HANDLEBAR CLAMPS

POST CLAMPS

STEERING POST

HANDLEBAR HOOK

CLAMP BUSHINGS

C

C

A

B

APPLY GREASE TO BUSHINGS PRIOR TO ASSEMBLY

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 14.7 ft-lb (20 Nm)

B: 12 ft-lb (16 Nm)

C: 20 ft-lb (27 Nm)

Throttle Lever Block Screw: 35 in-lb (4 Nm)

Master Cylinder Clamp: 60-80 in-lb (6.8-9 Nm)

DO NOT CRUSH HANDLEBAR WHEN TORQUING 
SCREWS.

8.20

Steering and Suspensions

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

600/800 RMK Upper Steering Assembly

NOTE: Assembly Notes

• Install handlebar riser with FWD facing front of 

vehicle.

HANDLEBAR COVER

HANDLEBAR CLAMPS

STEERING STRAPS

STEERING POST

RISER

HANDLEBAR CLAMPS

HANDLEBAR HOOK

CLAMP BUSHINGS

A

B

BUSHING SPACERS

CLAMP BUSHINGS

C

MOUNTAIN BAR

D

D

A

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 14.7 ft-lb (20 Nm)

B: 12 ft-lb (16 Nm)

C: 18 ft-lb (25 Nm)

D: 5 ft-lb (7 Nm)

Throttle Lever Block Screw: 35 in-lb (4 Nm)

Master Cylinder Screws: 24 in-lb (2.7 Nm)

DO NOT CRUSH HANDLEBAR WHEN TORQUING 
SCREWS.

8.21

Steering and Suspensions

8

9923311 - 2010-2012 PRO-RIDE RUSH/Switchback/RMK Service Manual

© 2011 Polaris Sales Inc.

600/800 PRO RMK/RMK Assault Upper 

Steering Assembly

STEERING POST

HANDLEBAR CLAMPS

HANDLEBAR HOOK

CLAMP BUSHINGS

A

B

MOUNTAIN BAR

BUSHING SPACERS

STEERING STRAP

C

C

D

D

STEERING STRAP

CAUTION

Never re-use lock nuts. Always re-assemble using new 

lock nuts.

T 

A: 14.7 ft-lb (20 Nm)

B: 12 ft-lb (16 Nm)

C: 5 ft-lb (7 Nm)

D: 18 ft-lb (25 Nm)

Throttle Lever Block Screw: 35 in-lb (4 Nm)

Master Cylinder Clamp: 60-80 in-lb (6.8-9 Nm)

DO NOT CRUSH HANDLEBAR WHEN TORQUING 
SCREWS.

 

 

 

 

 

 

 

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