Volkswagen Golf Variant / Jetta. Manual - part 142

to ⇒  Body Interior; Rep. Gr.  69 .

– Remove the cable guide -2- from the steering column.
– Remove the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-. The crash bolster may look different than

what is shown in the following illustrations.
Securing with Two Bolts
– Remove the crash bolster (2 bolts).

Securing with One Bolt
– Remove the crash bolster -1- (1 bolt -2-).
Continuation for All

– Remove the damper -arrow- at the bottom of the mounting

bracket/clutch pedal, if equipped.

30

– Push the damper near the upper nut -1- above the clutch pedal

-A- upward in the direction of the -arrow-.

– Remove the nuts -1 and 2-.
The upper nut -1- is accessible between the relay panel and

steering column trim.
– Remove the mounting bracket -3-.

1.5.2

Installing

Install in reverse order of removal while. Note the following:

1. Clutch Mechanism, Servicing    

31

clutch pedal.

Note

♦

Replace the self-locking nuts.

♦

Replace the hose clamps

♦

Allocate all components according to the Parts Catalog.

Vehicles without Knee Airbag

There are different ways of securing the impact bolster -1- in front

of the clutch pedal -2-.
Securing with Two Bolts
– Install the crash bolster -1- and tighten the 2 bolts to the tight‐

ening specification. Refer to

⇒ “1.5.3 Tightening Specifications”, page 33

 .

Securing with One Bolt
– Install the crash bolster -1- and tighten the bolt -2- to the tight‐

ening specification. Refer to

⇒ “1.5.3 Tightening Specifications”, page 33

 .

Continuation for All

– Attach the cable guide -2- to the steering column.
– Install the footwell vents -3-. Refer to ⇒  Heating, Ventilation

Removing, Jetta from MY 2011 .

Vehicles with Knee Airbag
– Install the knee airbag bracket and the crash bolster. Refer to

⇒  Body Interior; Rep. Gr.  69 .

Continuation for All
– Install the trim and the cover under the trim on the driver side.

Refer to ⇒  Body Interior; Rep. Gr.  68 .

32

cylinder connection -4- with the new seal -2- until the clip -3-

audibly locks into place.

– Pull on the line to make sure it is secure.
– After removing the Hose Clamps - Up To 25mm - 3094- , return

the hose back to its original shape if necessary.

– Bleed the clutch system. Refer to

⇒ “1.11 Clutch System, Bleeding”, page 44

 .

27 ; Battery; Battery, Removing and Installing .

23 ; Diesel Direct Injection System; Air Filter Housing, Re‐

Housing, Removing and Installing .

1.5.3

Tightening Specifications

Component

Nm

Mounting bracket to bulkhead

♦ Replace the self-locking nuts.

25

Impact bolster to mounting bracket/steering

column (secured with two bolts)

10

Impact bolster to mounting bracket/steering

column (secured with one bolt)

20

♦ Replace the impact bolster bolts

 

1.6

Clutch Master Cylinder, Removing and

Installing

⇒ “1.6.1 Removing”, page 33
⇒ “1.6.2 Installing”, page 34

1.6.1

Removing

Special tools and workshop equipment required
♦ Clutch Pedal Pliers - T10005-
Perform the following procedure:
– Remove the mounting bracket. Refer to

⇒ “1.5 Mounting Bracket, Removing and Installing”, page 28

 .

– Release the mount for the clutch master cylinder actuator rod

using the Clutch Pedal Pliers - T10005- .

1. Clutch Mechanism, Servicing    

33