Nissan Qashqai (2007-2010). Manual - part 622

ADAPTER CASE

DLN-61

< DISASSEMBLY AND ASSEMBLY >

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DISASSEMBLY AND ASSEMBLY

ADAPTER CASE

M/T

M/T : Exploded View

INFOID:0000000000972137

1.

Adapter case oil seal (outer)

2.

O-ring (outer)

3.

Adapter case oil seal (inner)

4.

Adapter case

5.

O-ring (inner)

6.

Ring gear shaft

7.

Ring gear adjusting shim
(adapter case side)

8.

Ring gear shaft bearing
(adapter case side)

9.

Ring gear

10. Ring gear nut

11.

Ring gear shaft bearing
(transfer case side)

12. Ring gear adjusting shim

(transfer case side)

13. Transfer case

14. Air breather hose

15. Air breather tube

16. Gasket

17. Filler plug

18. Drain plug

19. Plug

20. Drive pinion

21. Drive pinion adjusting shim

22. Drive pinion bearing (front side)

23. Collapsible spacer

24. Drive pinion bearing (rear side)

25. Drive pinion oil seal

26. Companion flange

27. Lock nut

A: Oil seal lip

JSDIA0212GB

DLN-62

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

ADAPTER CASE

M/T : Disassembly

INFOID:0000000000972138

1.

Remove O-ring (outer) from adapter case.

2.

Remove adapter case mounting bolts (

).

3.

Lightly tap adapter case with a plastic hammer to remove
adapter case.

4.

Remove O-ring (inner) from adapter case.

5.

Remove adapter case oil seal (outer/inner) with a screwdriver.

CAUTION:

Be careful not to damage adapter case.

M/T : Assembly

INFOID:0000000000972139

1.

Install O-ring (inner) to adapter case.

CAUTION:

• Never reuse O-ring (inner).
• Apply multi-purpose grease to O-ring (inner).

2.

Install adapter case to the transfer case.

: Apply gear oil.

: Apply anti-corrosive oil.

: Apply Genuine Liquid Gasket, Three Bond TB1215 or equivalent.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

SDIA3076J

JSDIA0252ZZ

SDIA3078J

ADAPTER CASE

DLN-63

< DISASSEMBLY AND ASSEMBLY >

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3.

Apply anti-corrosive oil onto threads and seats of bolts (

), and

tighten with the specified torque.

4.

Check backlash, tooth contact, total preload and companion
flange runout. Refer to 

DLN-78, "M/T : Adjustment"

.

CAUTION:

Measure the total preload without the adapter case oil seal
(outer/inner).

5.

Install adapter case oil seal (inner) (1) to the adapter case with
drifts.

CAUTION:

• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference.

• Install adapter case oil seal (inner) in the direction shown in the figure.

6.

Install adapter case oil seal (outer) (1) to the adapter case with
drifts so that it becomes flush with adapter case end surface.

CAUTION:

• Never reuse oil seal.
• Apply multi-purpose grease onto oil seal lips, and gear oil

onto the circumference.

• Install adapter case oil seal (outer) in the direction shown

in the figure.

7.

Install O-ring (outer) to the adapter case.

M/T : Inspection After Disassembly

INFOID:0000000000972140

Check items below. If necessary, replace them with new ones.

CASE

Check the bearing mounting surface for wear, cracks and damages.

CVT

CVT : Exploded View

INFOID:0000000001055630

SDIA3076J

A

: Drift (SST: ST30720000)

B

: Drift (SST: ST27861000)

C

: Drift (commercial service tool)

Dimension “D”

: 0 – 1.0 mm

A

: Drift (SST: ST30720000)

B

: Drift (SST: ST27861000)

C

: Drift (commercial service tool)

JSDIA0259ZZ

JSDIA0214ZZ

DLN-64

< DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TY30A]

ADAPTER CASE

CVT : Disassembly

INFOID:0000000001056008

1.

Adapter case oil seal

2.

Adapter case

3.

O-ring

4.

Ring gear shaft

5.

Ring gear adjusting shim
(adapter case side)

6.

Ring gear shaft bearing
(adapter case side)

7.

Ring gear

8.

Ring gear nut

9.

Ring gear shaft bearing
(transfer case side)

10. Ring gear adjusting shim

(transfer case side)

11.

Transfer case

12. Air breather hose

13. Air breather tube

14. Gasket

15. Filler plug

16. Drain plug

17. Plug

18. Drive pinion

19. Drive pinion adjusting shim

20. Drive pinion bearing (front side)

21. Collapsible spacer

22. Drive pinion bearing (rear side)

23. Drive pinion oil seal

24. Companion flange

25. Lock nut

A: Oil seal lip

: Apply gear oil.

: Apply anti-corrosive oil.

: Apply Genuine Liquid Gasket, Three Bond TB1215 or equivalent.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JSDIA0211GB