Hyundai i30 (2018 year). Manual - part 37

 

  Index      Hyundai     Hyundai i30 - service manual 2018 year in english

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  35  36  37  38   ..

 

 

Hyundai i30 (2018 year). Manual - part 37

 

 

EMISSION CONTROL SYSTEM
The emission control system of your
1. Crankcase emission control
vehicle is covered by a written limited
CAUTION
system
warranty. Please see the warranty
For the Inspection and Maintenance
The positive crankcase ventilation
information contained in the Service
Test (With Electronic Stability Control
system is employed to prevent air
Passport in your vehicle.
(ESC) system)
pollution caused by blow-by gases
Your vehicle is equipped with an
being emitted from the crankcase.
To prevent the vehicle from
emission control system to meet all
This system supplies fresh filtered air
misfiring during dynamome-
emission regulations.
to the crankcase through the air
ter testing, turn the Electronic
There are three emission control
intake hose. Inside the crankcase,
Stability Control
(ESC) sys-
systems which are as follows.
the fresh air mixes with blow-by
tem off by pressing the ESC
gases, which then pass through the
switch.
PCV valve into the induction system.
(1) Crankcase emission control sys-
After dynamometer testing is
tem
completed, turn the ESC sys-
(2) Evaporative emission control sys-
tem back on by pressing the
2. Evaporative emission con-
tem
ESC switch again.
trol system
(3) Exhaust emission control system
The Evaporative Emission Control
System is designed to prevent fuel
vapors from escaping into the atmos-
In order to assure the proper function
phere.
of the emission control systems, it is
7
recommended that you have your car
inspected and maintained by an
authorized HYUNDAI dealer in accor-
dance with the maintenance schedule
in this manual.
7-111
Maintenance
Canister
3. Exhaust emission control
Engine exhaust gas precautions
system
(carbon monoxide)
Fuel vapors generated inside the fuel
tank are absorbed and stored in the
The Exhaust Emission Control System
• Carbon monoxide can be present
onboard canister. When the engine is
is a highly effective system which con-
with other exhaust fumes. Therefore,
running, the fuel vapors absorbed in
trols exhaust emissions while main-
if you smell exhaust fumes of any
the canister are drawn into the surge
taining good vehicle performance.
kind inside your vehicle, have it
tank through the purge control sole-
inspected and repaired immediately.
noid valve.
If you ever suspect exhaust fumes
Vehicle modifications
are coming into your vehicle, drive it
This vehicle should not be modified.
only with all the windows fully open.
Purge Control Solenoid Valve
Modification of your vehicle could
Have your vehicle checked and
(PCSV)
affect its performance, safety or
repaired immediately.
The purge control solenoid valve is
durability and may even violate gov-
controlled by the Engine Control
ernmental safety and emissions reg-
WARNING
Module
(ECM); when the engine
ulations.
coolant temperature is low during
In addition, damage or performance
Engine exhaust gases contain
idling, the PCSV closes so that evap-
problems resulting from any modifi-
carbon monoxide (CO). Though
orated fuel is not taken into the
cation may not be covered under
colorless and odorless, it is dan-
engine. After the engine warms-up
warranty.
gerous and could be lethal if
during ordinary driving, the PCSV
• If you use unauthorized electronic
inhaled. Follow the instructions
opens to introduce evaporated fuel to
devices, it may cause the vehicle to
following to avoid CO poisoning.
the engine.
operate abnormally, wire damage,
battery discharge and fire. For your
safety, do not use unauthorized
electronic devices.
7-112
Do not operate the engine in con-
Operating precautions for cat-
Your vehicle is equipped with a cat-
fined or closed areas
(such as
alytic converters (if equipped)
alytic converter emission control
garages) any more than what is
device.
necessary to move the vehicle in or
WARNING
Therefore, the following precautions
out of the area.
must be observed:
When the vehicle is stopped in an
A hot exhaust system can
Use only UNLEADED FUEL for
open area for more than a short
ignite flammable items under
gasoline engine.
time with the engine running,
your vehicle. Do not park, idle,
Do not operate the vehicle when
adjust the ventilation system
(as
or drive the vehicle over or
there are signs of engine malfunc-
needed) to draw outside air into the
near flammable objects, such
tion, such as misfire or a noticeable
vehicle.
as dry grass, paper, leaves, etc.
loss of performance.
Never sit in a parked or stopped
The exhaust system and cat-
Do not misuse or abuse the
vehicle for any extended time with
alytic system are very hot while
engine. Examples of misuse are
the engine running.
the engine is running or imme-
coasting with the engine off and
When the engine stalls or fails to
diately after the engine is
descending steep grades in gear
start, excessive attempts to restart
turned off. Keep away from the
with the engine off.
the engine may cause damage to
exhaust system and catalytic,
Do not operate the engine at high
the emission control system.
you may get burned.
idle speed for extended periods (5
Also, do not remove the heat
minutes or more).
sink around the exhaust sys-
7
tem, do not seal the bottom of
the vehicle or do not coat the
vehicle for corrosion control. It
may present a fire risk under
certain conditions.
7-113
Maintenance
• Do not modify or tamper with any
Diesel particulate filter (DPF)
The Malfunction Indicator Lamp (MIL)
part of the engine or emission con-
(if equipped)
stops illuminating, when the driving
trol system. All inspections and
speed exceeds 60 km/h (37mph), or
The Diesel Particulate Filter
(DPF)
adjustments must be made by an
when the engine rpm is between
system removes the soot in the
authorized HYUNDAI dealer.
1,500 and 2,500 with the gear in the
exhaust gas.
2nd position or above for approxi-
• Avoid driving with a very low fuel
The DPF system automatically burns
mately 25 minutes.
level. If you run out of gasoline, it
(or oxidizes) the accumulated soot in
could cause the engine to misfire
When the MIL continuously blinks or
accordance with the driving situa-
and result in excessive loading of
the warning message “Check exhaust
tions, unlike a disposable air filter.
the catalytic converter.
system” illuminates in the above
In other words, the accumulated soot
cases, we recommend you to have the
Failure to observe these precautions
is automatically purged out by the
DPF system checked by an author-
could result in damage to the catalytic
engine control system and by the high
ized HYUNDAI dealer.
converter and to your vehicle.
exhaust-gas temperature at normal/
When the vehicle is continuously driv-
Additionally, such actions could void
high driving speeds.
your warranties.
en with the MIL flashing for an extend-
However, when the vehicle is continu-
ed period of time, it may damage the
ally driven at repeated short distance
DPF system and lower the fuel econ-
or driven at low speed for a long time,
omy.
the accumulated soot may not be
automatically removed because of low
exhaust gas temperature. In this case,
the accumulated soot is out of the
detection range, the soot oxidization
process does not occur, and the
Malfunction Indicator Lamp
(
)
Illuminates.
7-114
Lean NOx Trap (if equipped)
CAUTION
The Lean NOx Trap (LNT) system
removes the nitrogen oxide in the
Diesel Fuel
exhaust gas. The smell can occur in
(if equipped with DPF)
the exhaust gas depending on the
We recommend you to use only
quality of the fuel and it can degrade
the regulated diesel fuels, when
NOx reduction performance, please
your vehicle is equipped with
use the regulated automotive diesel
the DPF system.
fuel.
When you use other diesel fuels,
which is high in sulfurs (above
50 ppm) or contains unspecified
additives, it may damage the
DPF system and cause the white
smoke emission.
7
7-115
Specifications & Consumer information
Dimensions
8-2
Engine
8-2
Bulb wattage
8-3
Tires and wheels
8-4
Load and speed capacity tires (for europe)
8-5
Air conditioning system
8-6
Vehicle weight and luggage volume
8-6
Recommended lubricants and capacities
8-7
Recommended engine oil (For Europe)
8-9
Recommended SAE viscosity number
8-9
Vehicle identification number (VIN)
8-12
Vehicle certification label
8-12
Tire specification and pressure label
8-13
Engine number
8-13
Air conditioner compressor label
8-14
Refrigerant label
8-14
Declaration of conformity
8-14
8
Specifications & Consumer information
DIMENSIONS
Item
mm (in)
Overall length
4,340 (170.86)
Overall width
1,795 (70.66)
Overall height
1,455 (57.28)
195/65 R15
1,573 (61.92)
Front tread
205/55 R16
1,565 (61.61)
225/45 R17
1,559 (61.37)
195/65 R15
1,581 (62.24)
Rear tread
205/55 R16
1,573 (61.92)
225/45 R17
1,567 (61.69)
Wheelbase
2,650 (104.33)
ENGINE
Gasoline Engine
Diesel Engine
Item
1.0 T-GDI
1.4 T-GDI
1.4 MPI
1.6 MPI
1.6 TCI
Displacement
997
1353
1,368
1591
1582
cc (cu. in)
(60.84)
(82.56)
(83.48)
(97.08)
(96.53)
Bore x Stroke
71.0 x 84.0
71.6 x 84.0
72.0 X 84.0
77.0 x 85.44
77.2 x 84.5
mm (in.)
(2.79 x 3.30)
(2.81 x 3.30)
(2.83 x 3.30)
(3.03x3.06)
(3.03 x 3.32)
Firing order
1-2-3
1-3-4-2
1-3-4-2
1-3-4-2
1-3-4-2
No. of cylinders
In-line 3 cylinder
In-line 4 cylinder
In-line 4 cylinder
In-line 4 cylinder
In-line 4 cylinder
8-2
BULB WATTAGE
Light Bulb
Bulb Type
Wattage
Low
H7LL
55
Headlamp
High
H7LL
55
Type A
Position lamp
W5W
5
Turn signal lamp
PY21W
21
Daytime running light
P21W
21
Low
H7LL
55
Headlamp
High
H7LL
55
Position lamp
LED
LED
Type B
Turn signal lamp
PY21W
21
Static bending light (SBL)
H7LL
55
Front
Daytime running light
LED
LED
Low
LED
LED
Headlamp
High
LED
LED
Position lamp
LED
LED
Type C
Turn signal lamp
LED
LED
Static bending light (SBL)
LED
LED
Daytime running light
LED
LED
Fog lamp
HB4
51
Type A
LED
LED
Side repeater lamp
Type B
W5W
5
Stop/Tail lamp
P21/5W
21/5
Turn signal lamp
PY21W
21
8
Type A
Tail lamp
W5W
5
Backup lamp
W16W
16
Rear
Stop/Tail lamp
LED
LED
Type B
Turn signal lamp
PY21W
21
Backup lamp
LED
LED
High mounted stop light
LED
LED
8-3
Specifications & Consumer information
Light Bulb
Bulb Type
Wattage
Rear
Fog lamp
PY21W
21
Map lamp
W10W
10
Type A
FESTOON
8
Room lamp
Type B
LED
LED
Interior
Vanity mirror lamp
FESTOON
5
Glove box lamp
FESTOON
5
Luggage room lamp
FESTOON
10
License plate lamp
FESTOON
5
TIRES AND WHEELS
Inflation Pressure Bar (kPa, psi)
Wheel Lug Nut
Item
Tire Size
Wheel Size
Normal Load
Maximum Load
Torque
kgf·m (lbf·ft, N·m)
Front
Rear
Front
Rear
2.35
2.5
195/65 R15
6.0J X 15
(235, 34)
(250, 36)
2.2
2.2
Full size tire
205/55 R16
6.5J X 16
(220, 32)
(220, 32)
2.35
2.75
(235, 34)
(275,40)
225/45 R17
7.0J X 17
2.35
2.35
2.35
2.5
11~13
195/65 R15
6.0J X 15
Full size tire
(235, 34)
(235, 34)
(235, 34)
(250, 36)
(79~94, 107~127)
(for eco pack)
2.2
2.2
2.35
2.75
205/55 R16
6.5J X 16
(220, 32)
(220, 32)
(235, 34)
(275, 40)
T125/80D15
4.0T×15
Compact spare tire
4.2 (420, 60)
T125/80D16
4.0T×16
8-4
NOTICE
• It is permissible to add 20 kPa (3 psi) to the standard tire pressure specification if colder temperatures are
expected soon. Tires typically lose 7 kPa (1 psi) for every 7°C (12°F) temperature drop. If extreme tempera-
ture variations are expected, recheck your tire pressure as necessary to keep them properly inflated.
• An air pressure generally decreases, as you drive up to a high-altitude area above sea level. Thus, if you plan
to drive a high-altitude area, check the tire pressures in advance. If necessary, inflate them to a proper level
(Air inflation per altitude: +10 kPa/1 km (+2.4 psi/1 mile)).
CAUTION
When replacing tires, use the same size originally supplied with the vehicle.
Using tires of a different size can damage the related parts or make it work irregularly.
LOAD AND SPEED CAPACITY TIRES (FOR EUROPE)
Load Capacity
Speed Capacity
Item
Tire Size
Wheel Size
LI *1
kg
SS *2
km/h
195/65 R15
6.0J X 15
91
615
H
210
Full size tire
205/55 R16
6.5J X 16
91
615
H
210
8
225/45 R17
7.0J X 17
91
615
W
270
*1 LI
: LOAD INDEX
*2 SS : SPEED SYMBOL
8-5
Specifications & Consumer information
AIR CONDITIONING SYSTEM
Items
Weight of Volume
Classification
R-1234yf (For Europe)
Refrigerant
g (oz.)
500 (17.63)
R-134a (Except Europe)
Compressor lubricant
g (oz.)
110±10 (3.88±0.35)
PAG
Contact an authorized HYUNDAI dealer for more details.
VEHICLE WEIGHT AND LUGGAGE VOLUME
Gasoline Engine
Diesel Engine
Item
1.0 T-GDI
1.4 T-GDI
1.4 MPI
1.6 MPI
1.6 TCI
M/T
M/T
DCT
M/T
M/T
A/T
M/T
DCT
Gross vehicle weight
1800
1820
1850
1760
1780
1800
1860
1900
kg (lbs.)
(3968)
(4012)
(4078)
(3880)
(3924)
(3968)
(4100)
(4188)
Luggage volume (VDA)
MIN
395 (13.95)
l (cu ft.)
MAX
1,301 (45.94)
M/T : Manual transmission
A/T : Automatic transmission
DCT : Dual clutch transmission
Min : Behind rear seat to upper edge of the seat back.
Max : Behind front seat to roof.
8-6
RECOMMENDED LUBRICANTS AND CAPACITIES
To help achieve proper engine and powertrain performance and durability, use only lubricants of the proper quality.
The correct lubricants also help promote engine efficiency that results in improved fuel economy.
These lubricants and fluids are recommended for use in your vehicle.
Lubricant
Volume
Classification
Engine oil *1 *2
1.0 T-GDI
3.6 l (3.8 US qt.)
ACEA A5/B5 *3
(drain and refill)
1.4 T-GDI
4.2 l (4.4 US qt.)
ACEA A5/B5 *3
API SM & ILSAC GF-4 (or above),
Recommends
Except Europe
1.4 MPI
3.6 l (3.8 US qt.)
ACEA A5/B5 *3
Gasoline
For Europe
ACEA A5/B5 *3
API SM & ILSAC GF-4 (or above),
Except Middle East *4
1.6 MPI
3.6 l (3.8 US qt.)
ACEA A5/B5 *3
For Middle East *4
ACEA A5/B5 *3
with DPF *5
ACEA C2 or C3
Diesel
1.6 TCI
5.3 l (5.6 US qt.)
without DPF *5
ACEA C2 or C3 or A3/B4
*1 :Refer to the recommended SAE viscosity numbers on page 9.
*2 :Engine oils labeled Energy Conserving Oil are now available.Along with other additional benefits, they contribute to fuel economy by reducing
the amount of fuel necessary to overcome engine friction. Often, these improvements are difficult to measure in everyday driving, but in a year’s
time, they can offer significant cost and energy savings.
*3 :If the ACEA A5/B5 engine oil is not available in your country, you are able to use ACEA A3/B3, A3/B4.
*4 :Middle East includes Morocco, Sudan and Egypt.
8
*5 :Diesel Particulate Filter
8-7
Specifications & Consumer information
Lubricant
Volume
Classification
1.0 T-GDI
1.6 ~ 1.7 l
1.4 MPI
HK SYN MTF 70W (SK)
(1.7 ~ 1.8 US qt.)
Manual
SPIRAX S6 GHME 70W MTF (H.K.SHELL)
1.6 MPI
transmission fluid
GS MTF HD 70W (GS CALTEX)
1.4 T-GDI
1.7 ~ 1.8 l
API GL-4, SAE 70W, TGO-9
1.6 TCI
(1.8 ~ 1.9 US qt.)
MICHANG ATF SP-IV, SK ATF SP-IV,
Automatic transmission fluid
6.7 l (7.1 US qt.)
NOCA ATF SP-IV, HYUNDAI genuine ATF SP-IV
HK SYN DCTF 70W (SK)
1.9 ~ 2.0 l
SPIRAX S6 GHME 70W DCTF (H.K.SHELL)
Dual clutch transmission
(2.0 ~ 2.1 US qt.)
GS DCTF HD 70W (GS CALTEX)
API GL-4, SAE 70W
1.0 T-GDI
6.0 l (6.3 US qt.)
1.4 T-GDI
6.1 l (6.4 US qt.)
Mixture of antifreeze and distilled water
1.4 MPI
5.8 l (6.1 US qt.)
Coolant
(Ethylene-glycol with phosphate based coolant for
M/T
5.7 l (6.0 US qt.)
aluminum radiator)
1.6 MPI
A/T
5.6 l (5.9 US qt.)
1.6 TCI
6.7 l (7.1 US qt.)
0.7 ~ 0.8 l
Brake/clutch fluid
FMVSS116 DOT-3 or DOT-4
(0.7 ~ 0.8 US qt.)
Fuel
50 l (13.21 US gal.)
Refer to “Fuel Requirements” in the Introduction chapter.
8-8
Recommended engine oil (For Europe)
Supplier
Product
HELIX ULTRA AH-E 5W-30
Gasoline Engine
HELIX ULTRA 5W-40
Shell
HELIX ULTRA AP 5W-30
Diesel Engine
HELIX ULTRA AP-L 5W-30
Recommended SAE viscosity number
CAUTION
Always be sure to clean the area around any filler plug, drain plug, or dipstick before checking or draining
any lubricant. This is especially important in dusty or sandy areas and when the vehicle is used on unpaved
roads. Cleaning the plug and dipstick areas will prevent dirt and grit from entering the engine and other
mechanisms that could be damaged.
Engine oil viscosity (thickness) has an effect on fuel economy and cold weather operating (engine start and engine oil
flowability). Lower viscosity engine oils can provide better fuel economy and cold weather performance, however, high-
er viscosity engine oils are required for satisfactory lubrication in hot weather. Using oils of any viscosity other than
those recommended could result in engine damage.
8
8-9
Specifications & Consumer information
When choosing an oil, consider the range of temperature your vehicle will be
operated in before the next oil change.
Proceed to select the recommended oil viscosity from the chart.
■ Kappa 1.0/1.4 T-GDI
Temperature Range for SAE Viscosity Numbers
°C
-30
-20
-10
0
10
20
30
40
50
Temperature
(°F)
-10
0
20
40
60
80
100
120
For all countries
5W-30
■ Kappa 1.4 MPI
*1 : For better fuel economy, it is recommend-
Temperature Range for SAE Viscosity Numbers
ed to use the engine oil of a viscosity
°C
-30
-20
-10
0
10
20
30
40
50
Temperature
grade SAE 5W-20. However, if the engine
(°F)
-10
0
20
40
60
80
100
120
oil is not available in your country, select
the proper engine oil using the engine oil
20W-50
viscosity chart.
Except Europe,
15W-40
*2 : For better fuel economy, it is recommend-
Middle East *3
10W-30
ed to use the engine oil of a viscosity
grade SAE 5W-30. However, if the engine
5W-20*1, 5W-30
oil is not available in your country, select
the proper engine oil using the engine oil
20W-50
viscosity chart.
For Europe,
15W-40
*3 : Middle East includes Morocco, Sudan and
Middle East *3
10W-30
Egypt.
5W-30*2, 5W-40
8-10
■ Gamma 1.6 MPI
*1 : For better fuel economy, it is recommend-
Temperature Range for SAE Viscosity Numbers
ed to use the engine oil of a viscosity
°C
-30
-20
-10
0
10
20
30
40
50
Temperature
grade SAE 5W-20. However, if the engine
(°F)
-10
0
20
40
60
80
100
120
oil is not available in your country, select
For
the proper engine oil using the engine oil
0W-40, 5W-20, 5W-30, 5W-40
Europe
viscosity chart.
*2 : For better fuel economy, it is recommend-
Except
20W-50
ed to use the engine oil of a viscosity
Europe
15W-40
grade SAE 5W-30. However, if the engine
&
10W-30
oil is not available in your country, select
Gasoline
Middle
the proper engine oil using the engine oil
Engine Oil
East*3
0W-20, 5W-20*1, 5W-30
viscosity chart.
*3 : Middle East includes Morocco, Sudan and
20W-50
Egypt.
For
15W-40
Middle
10W-30
East*3
5W-30*2, 5W-40
■ U2 1.6 TCI
Temperature Range for SAE Viscosity Numbers
°C
-30
-20
-10
0
10
20
30
40
50
Temperature
8
(°F)
-10
0
20
40
60
80
100
120
15W-40
10W-30
Diesel Engine Oil
5W-30
0W-30
8-11
Specifications & Consumer information
VEHICLE IDENTIFICATION NUMBER (VIN)
VEHICLE CERTIFICATION
■ Frame number
■ VIN label (if equipped)
LABEL
OPD086001
OPD086002
The vehicle identification number
The VIN is also on a plate attached
OPDE086007
(VIN) is the number used in register-
to the top of the dashboard. The
The vehicle certification label attached
ing your vehicle and in all legal mat-
number on the plate can easily be
on the driver’s (or front passenger’s)
ters pertaining to its ownership, etc.
seen through the windshield from
side center pillar gives the vehicle
outside.
The number is punched on the floor
identification number (VIN).
under the passenger seat. To check
the number, open the cover.
8-12

 

 

 

 

 

 

 

Content   ..  35  36  37  38   ..