Volkswagen Golf / Golf GTI / Golf Variant. Service manual - part 221

3

Bulkhead

⇒ “3.1 Overview - Bulkhead”, page 16
⇒ “3.2 Overview - Plenum Chamber Cover”, page 17
⇒ “3.3 Bulkhead, Removing and Installing”, page 17
⇒ “3.4 Plenum Chamber Cover, Removing and Installing”,

page 19

3.1

Overview - Bulkhead

1 - Bulkhead

❑ Removing and instal‐

ling. Refer to

⇒ “3.3 Bulkhead, Re‐

moving and Installing”,

page 17

 .

2 - Hex Nut

❑ 8 Nm
❑ Quantity: 2

3 - Bulkhead Seal

3.2

Overview - Plenum Chamber Cover

1 - Plenum Chamber Cover

❑ Right side
❑ Removing and instal‐

ling. Refer to

⇒ “3.4 Plenum Chamber

Cover, Removing and

Installing”, page 19

 .

2 - Plenum Chamber Cover

❑ Left side
❑ Removing and instal‐

ling. Refer to

⇒ “3.4 Plenum Chamber

Cover, Removing and

Installing”, page 19

 .

3 - Clip

❑ Quantity: 3

4 - Seal
5 - Binding Profile

❑ Windshield component

6 - Windshield

3.3

Bulkhead, Removing and Installing

Special tools and workshop equipment required
♦ Torque Wrench 1783 - 2-10Nm - VAG1783-

Removing
– Remove the plenum chamber cover. Refer to

⇒ “3.4 Plenum Chamber Cover, Removing and Installing”,

page 19

 .

– Remove the hex nuts -2- and the bulkhead -1-.
Installing
Install in reverse order of removal.

Tightening Specifications

3.4

Plenum Chamber Cover, Removing and Installing

Note

Removing and installing the plenum chamber cover may differ slightly depending on the model.

Removing
– Remove the wiper arms. Refer to ⇒  Electrical Equipment;

Rep. Gr.  92 ; Windshield Wiper System; Windshield Wiper

Arms, Removing and Installing .

– Remove the seal -4- from the entire length of the plenum

chamber covers -1 and 2-.

Caution

The windshield -6- could break. The plenum chamber cover

must not be pried off using a levering tool (screwdriver, wedge).

The windshield will be damaged and could crack later.