Volkswagen Corrado (1993 year). Manual - part 213

 

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Volkswagen Corrado (1993 year). Manual - part 213

 

 

VR65 ENGINE: AFFIX NEW VACUUM HOSE ROUTING LABEL 

      - Remove back-up light switch.
      - Replace nut (see Fig. 6, marked "A") for the gear box switch
        level (see Fig. 3, marked "1") with new self-locking nut,
        part number N 902 920.01; torque to 25 Nm (18 ft.lbs.)

Fig. 6:  Replacing Nut with Self-Locking Nut

      - Remove nut (see Fig. 7, marked "B") for the balance weight

VR65 ENGINE: AFFIX NEW VACUUM HOSE ROUTING LABEL 

Fig. 7:  Replacing Nut on Balance Wheel

   C. Check/Re-Route Ignition Cable and Cylinder Head Breather Hose

      - Check if ignition cable (see Fig. 8, marked "1") is clipped
        into retainer, if not, correct.

   NOTE: White cable marking must be in retainer.

      - Check if the tightening screw (see Fig. 8, marked "3") of the
        breather hose clamp does contact an ignition cable. If so,
        rotate clamp to avoid contact.
      - Check proper installation of breather hose (see Fig. 8,
        arrow markings "4" and "5" must align; correct, if necessary).
      - Ensure proper distance between breather hose and engine
        components (see Fig. 9, arrows), correct if necessary by
        slightly rotating breather hose.

VR65 ENGINE: AFFIX NEW VACUUM HOSE ROUTING LABEL 

Fig. 9:  Ensuring Proper Distance Between Breather Hose and Engine

   D. Secure Engine Compartment Harness at Left Side Frame Member

VR65 ENGINE: AFFIX NEW VACUUM HOSE ROUTING LABEL 

Fig. 10:  Securing Engine Compartment Harness

   E. Check Rear Muffler Clamp

      - Lift vehicle
      - Check, by twisting center muffler (see Fig. 11), if the clamp
        connecting the catalyst and center muffler is tightly secured
        or shows traces of exhaust leak.
      - If loose or evidence of exhaust leak, replace clamp (see
        Fig. 11, marked "1") with part number 535 253 139, torque to
        60 Nm (44 ft. lbs.).
      - Lower vehicle.

 

 

 

 

 

 

 

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