Volkswagen New Beetle. Manual - part 971

 

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Volkswagen New Beetle. Manual - part 971

 

 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 5: Coolant Hose Connection Diagram (Engine Codes AEG From Model Year 1999, AVH, AZG, 
BDC, BEV, BGD)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

COOLING SYSTEM, DRAINING AND FILLING 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

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T10007 Refractometer  

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V.A.G 1306 Drip tray  

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Torque wrench VAG 1331  

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VAS 5024 Assembly tool for spring-type clamps  

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Adapter for expansion tank VAG 1274/8  

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VAS 6096 Coolant system charging unit 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 6: Identifying Special Tools 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Draining 

WARNING:

Steam can be released when removing the cap from the expansion tank. 
Cover the cap with a cloth and open carefully.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

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Open cap on coolant expansion tank.  

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Remove sound insulation tray: 

See NOISE INSULATION, ASSEMBLY OVERVIEW . 

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Place drip tray VAG 1306 under vehicle.  

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Remove drain plug (arrow) to drain coolant from radiator. 

Fig. 7: Removing Radiator Drain Plug 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Remove coolant hose from oil cooler (arrow) to drain coolant from engine. 

NOTE:

Observe waste disposal regulations!

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  969  970  971  972   ..