Volkswagen New Beetle. Manual - part 966

 

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Volkswagen New Beetle. Manual - part 966

 

 

Fig. 21: Identifying Coolant Fan Connector Type C 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1st speed for Coolant fan -V7- and Right coolant fan -V35- must start 

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Switch on ignition.  

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Bridge contact -2- and contact -3- of connector with auxiliary cables from V.A.G 1594 A. 

2nd speed for Coolant fan -V7- and Right coolant fan -V35- must start. 

If 1st or 2nd speeds of fans do not run: 

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Locate and eliminate open circuit using wiring diagram: 

See appropriate SYSTEM WIRING DIAGRAMS article. 

If no wiring fault is detected: 

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Replace Coolant fan -V7- or Right coolant fan -V35-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

COOLANT PUMP, REMOVING AND INSTALLING

Special tools, equipment, testers, measuring instruments and auxiliary items required 

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T10007 Refractometer  

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V.A.G 1306 Drip tray  

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V.A.G 1331 Torque wrench (5...50 N.m)  

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VAS 5024 Assembly tool for spring-type clamps 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 22: Identifying Special Tools 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Removing 

NOTE:

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Always replace seals and gaskets.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

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Drain coolant, See COOLING SYSTEM, DRAINING AND FILLING .  

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Remove ribbed belt, See RIBBED BELT, REMOVING AND INSTALLING .  

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Remove tensioning element for ribbed belt.  

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Remove upper and center sections of toothed belt guard.  

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Take toothed (timing) belt off coolant pump toothed belt pulley. See TOOTHED BELTS, 
REMOVING, INSTALLING AND TENSIONING
 .  

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Unscrew securing bolt -1- for rear toothed belt guard -2-. See Fig. 23 .  

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Unscrew securing bolts -5- for coolant pump and remove coolant pump -4-. 

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The lower section of the toothed belt guard need not be removed.  

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The toothed belt should be left in position on the crankshaft pulley.  

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Cover the toothed belt with a cloth to protect it from coolant before 
removing the coolant pump.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  964  965  966  967   ..