Volkswagen New Beetle. Manual - part 961

 

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Volkswagen New Beetle. Manual - part 961

 

 

Fig. 4: Coolant Hose Connection Diagram (Engine Code AEG Up To Model Year 1998) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Engine codes AEG (from Model Year 1999), AVH, AZG, BDC, BEV, BGD 

1. Radiator  

2. Oil cooler  

3. Coolant pump/coolant thermostat  

4. Cylinder head/cylinder block  

5. Expansion tank  

6. Intake manifold  

7. Throttle valve control module  

8. Connecting unions  

9. Heating system heat exchanger  

10. Quick-action coupling  

11. Coolant pipe  

12. ATF cooler 

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Only models with an automatic transmission 

NOTE:

The following list refers to items in Fig. 5 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 5: Coolant Hose Connection Diagram (Engine Codes AEG From Model Year 1999, AVH, AZG, 
BDC, BEV, BGD)
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

COOLING SYSTEM, DRAINING AND FILLING 

Special tools, equipment, testers, measuring instruments and auxiliary items required 

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T10007 Refractometer  

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V.A.G 1306 Drip tray  

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Torque wrench VAG 1331  

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VAS 5024 Assembly tool for spring-type clamps  

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Adapter for expansion tank VAG 1274/8  

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VAS 6096 Coolant system charging unit 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 6: Identifying Special Tools 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Draining 

WARNING:

Steam can be released when removing the cap from the expansion tank. 
Cover the cap with a cloth and open carefully.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  959  960  961  962   ..