Volkswagen New Beetle. Manual - part 960

 

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Volkswagen New Beetle. Manual - part 960

 

 

ASSEMBLING) .  

15. 15 N.m  

16. Coolant thermostat 

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Checking: Heat up thermostat in water  

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Starts to open: approx. 86°C  

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Opening stroke: min. 7 mm  

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Removing and installing, See THERMOSTAT, REMOVING AND INSTALLING  

17. Toothed belt 

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Mark direction of rotation before removing  

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Check for wear  

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Do not kink  

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Removing, installing and tensioning. See TOOTHED BELTS, REMOVING, INSTALLING 
AND TENSIONING
 .  

18. Coolant pump 

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Check for ease of movement  

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If damaged or leaking replace complete  

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Removing and installing, See COOLANT PUMP, REMOVING AND INSTALLING  

19. Rear toothed belt guard  

20. 20 N.m  

21. Throttle valve control module 

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Heated by coolant  

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Coolant hose connection diagram, See COOLANT HOSE CONNECTION DIAGRAM  

22. To top of expansion tank 

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Coolant hose connection diagram, See COOLANT HOSE CONNECTION DIAGRAM  

23. O-ring 

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Replace if damaged  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Fig. 3: Exploded View Of Engine Side Cooling System Components 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

COOLANT HOSE CONNECTION DIAGRAM 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

Engine code AEG (up to Model Year 1998) 

1. Radiator  

2. Oil cooler  

3. Coolant pump/coolant thermostat  

4. Cylinder head/cylinder block  

5. Expansion tank  

6. Intake manifold  

7. Throttle valve control module  

8. Union  

9. Heating system heat exchanger  

10. Coolant pipe  

11. ATF cooler 

z

Only models with an automatic transmission 

NOTE:

Engine codes AEG (from Model Year 1999), AVH, AZG, BDC, BEV, BGD, see 
ENGINE CODES AEG (FROM MODEL YEAR 1999), AVH, AZG, BDC, BEV, BGD .

NOTE:

The following list refers to items in Fig. 4 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)

  

 

 

 

 

 

 

 

Content   ..  958  959  960  961   ..