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Fig. 24: Installing Coolant Pump Installing toothed belt and adjusting timing. See TOOTHED BELTS, REMOVING, INSTALLING z Install ribbed belt tensioning element and torque to 25 N.m. z Install ribbed belt. See RIBBED BELT, REMOVING AND INSTALLING . z Fill with coolant, See COOLING SYSTEM, DRAINING AND FILLING . THERMOSTAT, REMOVING AND INSTALLING Special tools, equipment, testers, measuring instruments and auxiliary items required z T10007 Refractometer z V.A.G 1306 Drip tray z V.A.G 1331 Torque wrench (5-50 N.m) z VAS 5024 Assembly tool for spring-type clamps Fig. 25: Identifying Special Tools Removing z Drain coolant, See COOLING SYSTEM, DRAINING AND FILLING . z Pull coolant hose off union -3-. See Fig. 26 . z Remove securing bolts -4- of union -3- and remove union -3- with thermostat -1-. NOTE: Always replace seals and gaskets.
2003 Volkswagen New Beetle GLS 1998-2004 ENGINE Engine Cooling System - New Beetle, 2.0L (AEG, AVH, AXG, BDC BEV & BGD)
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