Volkswagen New Beetle. Manual - part 833

 

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Volkswagen New Beetle. Manual - part 833

 

 

Fig. 31: Locating Tabs On Joint Housing 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-04 DRIVE AXLES Axle Shafts - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:01:13 AM

Page 38 

© 2004 Mitchell Repair Information Company, LLC. 

 

2003 Volkswagen New Beetle GLS 

1998-04 DRIVE AXLES Axle Shafts - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:01:13 AM

Page 39 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 32: Marking Inner Joint 
Courtesy of AUDI OF AMERICA, INC. 

Fig. 33: Identifying Axle Shaft Press Components 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

1998-04 DRIVE AXLES Axle Shafts - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:01:13 AM

Page 40 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 34: Locating Crimp In Clip & Flanges 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

Disassembly, Inspection & Reassembly (AAR 2900) 

1. Remove axle shaft. See FRONT AXLE SHAFT under REMOVAL & INSTALLATION.  

2. Open clamp at joint and slide back triple-rotor joint boot. Open clamp on axle shaft and slide back triple-

rotor joint boot. Clamp axle shaft in vice.  

3.  

Using a screwdriver, pry off cover. Mark relative positions of triple-rotor joint housing (1), triple-rotor 
star (2) and axle shaft (3). See Fig. 32 .  

4.  

CAUTION: If parts are not marked, components are not assembled to their 

previous position. This may cause noise while driving. 

NOTE:

If cover cannot be pried off, drive screwdriver, or similar, on opposite side, 
then pry off cover. 

 

2003 Volkswagen New Beetle GLS 

1998-04 DRIVE AXLES Axle Shafts - New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:01:14 AM

Page 41 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

Content   ..  831  832  833  834   ..