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& VW 408A) press joint off axle shaft. See Fig. 26 . 3. Swivel ball hub and ball cage in housing. Press out ball cage in direction of arrow. See Fig. 27 . Press ball 4. Tilt ball hub out of ball cage over ball track (arrows). See Fig. 28 . Clean all components thoroughly, ensuring all components are free of grease and dirt. Check joint housing, ball hub, ball cage, and ball 5. Install ball hub over both bevels into ball cage. Press specified amount of grease into joint body. See 6. Install hub together with cage and balls at right angle to joint. Ensure wide spacing (A) on joint housing is aligned with narrow spacing (B) on hub after swiveling in. See Fig. 29 . 7. Swivel in ball hub. Press cage firmly until hub swings fully into position. Constant velocity joint is 8. Install spring washer (1) on axle shaft. See Fig. 30 . 9. Press on joint up to stop. Install NEW circlip. Press specified amount of grease into constant velocity 10. On left axle, using paint or adhesive tape, mark 17 mm in place of position (A). Install boot as shown. 11. CAUTION: Ball hub and joint are paired and MUST NOT be interchanged. NOTE: Bevel on inner diameter of ball hub (splines) must face larger diameter of NOTE: Hub must be swiveled out of cage far enough to allow ball bearings to NOTE: Ensure bevel on inner diameter of ball hub (splines) faces contact NOTE: DO NOT damage the paint (scratch or score paint surface) by using a NOTE: Take care not to bend pliers when tightening hose clamp.
2003 Volkswagen New Beetle GLS 1998-04 DRIVE AXLES Axle Shafts - New Beetle
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