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and damage. Replace defective parts as necessary. Reassembly 1. Use all parts supplied in repair kit. Apply a thin coat of assembly lubricant G 052 150 A2 to piston and seal before inserting. Fit piston seal into cylinder. Slide dust seal onto piston. Slowly insert piston into 2. Seat inner lip of dust seal in groove on cylinder housing. Open bleed screw and push piston into bore as far as possible. Fit outer lip of dust seal into piston groove. MASTER CYLINDER Manufacturer does not recommend overhaul of master cylinder, but recommends replacement if failure occurs. TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS Application Ft. Lbs. (N.m) Front FS III Brake Hose-To-Caliper Banjo Bolt 26 (35) Caliper Guide Pins 21 (28) FN 3 Brake Hose-To-Caliper Banjo Bolt 26 (35) Caliper Guide Pins 21 (28) Caliper-To-Steering Knuckle Bolts 92 (125) Rear C38 Brake Hose-To-Caliper Banjo Bolt 28 (38) Caliper-To-Carrier Self-Locking Bolts (1) 26 (35) Caliper Carrier-To-Spindle Bolts 48 (65) Brake Pressure Switch 18 (25) Brake Booster-To-Bulkhead Self-Locking Nuts (1) 15 (20) Brake Pedal Assembly Pivot Bolt & Nut 15 (20) Brake Pressure Regulator Spring Retaining Bolts 15 (20) Electric Vacuum Pump-To-Subframe Bolts 15 (20) Master Cylinder Mounting Nuts (1) 15 (20)
2003 Volkswagen New Beetle GLS 1998-2004 BRAKES Disc - New Beetle
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