Volkswagen New Beetle. Manual - part 575

 

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Volkswagen New Beetle. Manual - part 575

 

 

this lower door window to height of assembly holes in assembly carrier and loosen clamps. 

If electric windows cannot be lowered then cause of fault must be determined first. 

To do this, interrogate convenience locking system malfunction memory (address word 46) using fault reader 
V.A.G 1551. 

See COMFORT SYSTEM (VEHICLES WITH POWER WINDOWS), ON BOARD DIAGNOSTIC 
(OBD)
 . 

If an electrical malfunction is present, correct this first. 

If it is established that the electric window motor is the cause of malfunction, then continue as described on 
REMOVING . 

Removing 

z

Remove front door trim. 

See DOOR TRIM . 

z

Remove lock cylinder housing. See LOCK CYLINDER HOUSING, REMOVING .  

z

Unclip clip -1- from door handle. 

Fig. 5: Removing Clip From Door Handle 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Pry off cover caps -1-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 EQUIPMENT & EQUIPMENT Glass, Window Regulators - New Beetle

  

Fig. 6: Removing Cover Caps 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Lower door window until door window securing bolts are accessible. 

z

Loosen bolts/screws -2- and press clamps apart.  

z

Push window upward and secure in position (e.g. with adhesive tape).  

z

Remove hood release lever (driver's side only). See RELEASE LEVER, REMOVING AND 
INSTALLING
 .  

z

Remove A-pillar lower trim. 

See A-PILLAR LOWER TRIM, REMOVING AND INSTALLING . 

z

Disconnect multi-pin connections -1- on A-pillar -2-. 

NOTE:

If work sequence cannot be carried out because there is a fault with 
electric window motor, remove motor to slide window down.

 

2003 Volkswagen New Beetle GLS 

1998-2004 EQUIPMENT & EQUIPMENT Glass, Window Regulators - New Beetle

  

Fig. 7: Disconnecting Multi-Pin Connections On A-Pillar 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Take cover -1- for wiring harness -2- out of body opening in A-pillar. 

Fig. 8: Identifying Wiring Harness Cover 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Pull wiring harness out of A-pillar at bellows -1- between door and A-pillar. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 EQUIPMENT & EQUIPMENT Glass, Window Regulators - New Beetle

  

Fig. 9: Pulling Wiring Harness Out Of A-Pillar At Bellows Between Door And A-Pillar 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Disconnect connection for exterior mirror -arrow- and unhook wiring from assembly carrier. 

Fig. 10: Disconnecting Connection For Exterior Mirror And Unhook Wiring From Assembly 
Carrier
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove screw -1- and unhook wiring harness guide -2- from door.  

z

Guide wiring harness with boot through door.  

z

Remove bolts/screws -1-. Torque setting: 20 N.m (15 ft lbs). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 EQUIPMENT & EQUIPMENT Glass, Window Regulators - New Beetle

  

 

 

 

 

 

 

 

Content   ..  573  574  575  576   ..