Volkswagen New Beetle. Manual - part 2574

 

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Volkswagen New Beetle. Manual - part 2574

 

 

Fig. 33: Removing Exhaust Supports 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

7. To install, reverse removal procedure. Cable locks have holes for securing onto gear selector lever or 

relay lever. Holes in cable locks have various diameters. See Fig. 34 . Cable locks no longer need to be 
replaced following disassembling. 

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:28 AM

Page 36 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 34: Identifying Cable Lock Allocation 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

8. Spread a small quantity of Polyurea grease (G 000 450 02) on pins (arrows) of gear change lever (1) and 

relay lever (2). See Fig. 35 . Always replace securing clips (3 and 4) after disassembling. Secure gear 
selector cable with securing clip (3) and gate selector cable with securing clip (4). 

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:28 AM

Page 37 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 35: Installing Gear & Gate Selector Cable Clips 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

9. Adjust selector mechanism. See SELECTOR MECHANISM under ADJUSTMENTS. Tighten bolts 

and nuts to specification. See TORQUE SPECIFICATIONS .  

TORQUE SPECIFICATIONS 

TORQUE SPECIFICATIONS 

Application 

Ft. Lbs. (N.m) 

Axle Shaft-To Transmission Flange Bolt 

M8 

30 (40) 

M10 

52 (70) 

Back-Up Light Switch 

15 (20) 

Ball Joint-To-Lower Control Arm Bolts 

(1)

15 (20) 

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:28 AM

Page 38 

© 2004 Mitchell Repair Information Company, LLC. 

Flange Shaft-To-Transmission Bolt 

18 (25) 

Gearshift Selector Assembly 

Gear Selector Cable Mount Bolt 

18 (25) 

Gear Selector Lever Self-Locking Nut 

(1)

18 (25) 

Shift Housing-To-Body 

18 (25) 

Support Bracket Bolt 

18 (25) 

Selector Housing Nut 

18 (25) 

Selector Lever-To-Transmission 

15 (20) 

Transmission Oil Filler Plug 

(1)

22 (30) 

Wheel Lug Bolt 

89 (120) 

(1)

Always replace with NEW fastener.

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:29 AM

Page 39 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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