Volkswagen New Beetle. Manual - part 2565

 

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Volkswagen New Beetle. Manual - part 2565

 

 

Fig. 56: Pulling In Sleeve (Oil Seal Not Attached) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

TORQUE SPECIFICATIONS 

TORQUE SPECIFICATIONS 

Application 

Ft. Lbs. (N.m) 

Axle Shaft-To Transmission Flange Bolt 

M8 

30 (40) 

M10 

52 (70) 

Flange Shaft-To-Transmission Bolt 

18 (25) 

Gearshift Selector Assembly 

Balance Weight-To-Selector Lever 

18 (25) 

Cover Plate Bolt 

18 (25) 

Gear Selector Cable Bolt 

18 (25) 

Gear Selector Lever Nut 

18 (25) 

Relay Lever Nut 

11 (15) 

Support Bracket Bolt 

18 (25) 

Selector Cable-To-Selector Lever 

18 (25) 

Selector Lever-To-Transmission 

18 (25) 

Reversing Light Switch (From 6/99) 

15 (20) 

Transmission Oil Filler Plug 

18 (25) 

Wheel Lug Bolt 

89 (120) 

 

2003 Volkswagen New Beetle GLS 

1998-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5-Speed, 02J)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:09:09 AM

Page 66 

© 2004 Mitchell Repair Information Company, LLC. 

2002-04 MANUAL TRANSMISSIONS 

Servicing - New Beetle (5 & 6 Speed, 02M) 

IDENTIFICATION 

On 02M transmission, identification tag is located on transmission, identifying code letters and date of 
manufacture. See Fig. 1 .  

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:27 AM

Page 1 

© 2004 Mitchell Repair Information Company, LLC. 

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:33 AM

Page 1 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 1: Locating Identification Tag 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

LUBRICATION 

SERVICE INTERVALS 

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:27 AM

Page 2 

© 2004 Mitchell Repair Information Company, LLC. 

No oil changes are required.  

CHECKING FLUID LEVEL 

Remove oil filler plug. See Fig. 2 . Oil level should be up to lower edge of filler hole. Add if necessary. Install 
NEW filler plug and tighten to 22 ft. lbs. (30 N.m). When filling with NEW oil, remove plug (arrow). Top off 
oil to lower edge of fill hole. Install NEW filler plug.  

Fig. 2: Checking Transaxle Fluid Level 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

RECOMMENDED FLUID 

Manufacturer recommends API G51 75W-90 SYNTHETIC gear oil.  

FLUID CAPACITIES 

 

2003 Volkswagen New Beetle GLS 

2002-04 MANUAL TRANSMISSIONS Servicing - New Beetle (5 & 6 Speed, 02M)

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 9:11:27 AM

Page 3 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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