Volkswagen New Beetle. Manual - part 2545

 

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Volkswagen New Beetle. Manual - part 2545

 

 

Pressing tapered roller bearing outer race into transmission housing

Fig. 171: Pressing Tapered Roller Bearing Outer Race Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Install shim under outer race.  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Support transmission housing with sleeve 3144 directly below bearing mounting.  

Identifying chamfered sides of differential housing 

Fig. 172: Identifying Chamfered Sides Of Differential Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Drilling out rivet heads 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 173: Drilling Out Rivet Heads 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Drill out rivet heads with 12 mm drill from countersink side and knock-out with drift. 

Pressing off final drive gear 

NOTE:

Clean differential before and after drilling, protect tapered roller bearing 
from drilling.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 174: Pressing Off Final Drive Gear 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Place thrust piece 40-105 on differential housing.  

Installation position of final drive gear wheel 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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