Volkswagen New Beetle. Manual - part 2524

 

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Volkswagen New Beetle. Manual - part 2524

 

 

Measurement, checking 

z

Install measuring appliance and dial gauge 

02A 311 140 B

1.450 ... 1.474

1.425

02A 311 140 B
02A 311 140 C

1.475 ... 1.499

1.450

02A 311 140 C
02A 311 140 C

1.500 ... 1.524

1.475

02A311 140 C

02A311 140 D

1.525 ... 1.549

1.500

02A 311 140 D
02A 311 140 D

1.550 ... 1.574

1.525

02A 311 140 D

02A 311 140 E

1.575 ... 1.599

1.550

02A 311 140 E
02A 311 140 E

1.600 ... 1.624

1.575

02A 311 140 E

02A 311 140 F

1.625 ... 1.649

1.600

02A 311 140 F
02A 311 140 F

1.650 ... 1.674

1.625

02A 311 140 F

02A 311 140 G

1.675 ... 1.699

1.650

02A 311 140 G
02A 311 140 G

1.700 ... 1.724

1.675

02A 311 140 G
02A 311 140 H

1.725 ... 1.749

1.700

02A 311 140 H
02A 311 140 H

1.750 ... 1.774

1.725

02A 311 140 H

02A 311 140 J

1.775 ... 1.791

1.750

02A 311 140 J
02A 311 140 J

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 105: Installing Measuring Appliance And Dial Gauge 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Rotate input shaft so that tapered roller bearings settle.  

z

Press input shaft in direction of arrow. 

Bearing play should be min. 0.01 ... max. 0.09 mm. 

OUTPUT SHAFT, DISASSEMBLING AND ASSEMBLING 

Special tools and equipment 

NOTE:

If the bearing clearance cannot be measured, but input shaft play is perceptible 
and the input shaft turns freely, the adjustment is acceptable.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

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VW 407 Press tool  

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VW412 Press tool  

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VW512 Press disk  

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V.A.G 1582 Puller  

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V.A.G 1582/4 Grip piece  

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V.A.G 1582/5 Grip piece 

Fig. 106: Identifying Special Tools And Equipment (1 Of 3) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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VW 402 Press plate  

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32-111 Thrust piece  

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VW 408 A Press tool  

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VW 409 Press tool  

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VW 457 Support rails  

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VW 519 Tube 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 107: Identifying Special Tools And Equipment (2 Of 3) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

VW 429 Thrust ring  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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