Volkswagen New Beetle. Manual - part 2518

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2516  2517  2518  2519   ..

 

 

Volkswagen New Beetle. Manual - part 2518

 

 

12. Transmission housing  

13. Sleeve 

z

For needle roller bearing  

z

Press off with 4th gear wheel and tapered roller bearing inner race. See Pressing off 4th gear 
wheel with tapered roller bearing and sleeve
  

z

Pressing on Pressing on tapered roller bearing inner race  

z

Place thrust washer on before installing (item 9)  

14. Needle roller bearing  

15. 5th gear wheel 

z

Pull off together with 5th gear synchro-hub. See Assembly sequence  

16. 5th gear synchro-ring 

z

With cast locking pieces. See 5th gear synchro-ring with cast locking pieces (arrows)  

z

Check for wear. See Checking 5th gear synchro-ring  

17. Spring 

z

Installation position. See Assembling 5th gear locking collar/synchro-hub  

z

From transmission manufacture date November 05 01 the spring was changed. See CHANGED 
SPRINGS FOR 5TH GEAR SYNCHRONIZER FROM TRANSMISSION MANUFACTURE 
DATE NOVEMBER 11 01
  

18. Lock pieces (Qty. 3) 

z

Installation position. See 5th gear synchronizer  

z

From transmission manufacture date March 05 01 are lock pieces installed, which are inner hollow 

19. 5th gear synchro-hub 

z

Removing and installing. See Assembly sequence  

20. 5th gear locking collar 

z

Removing and installing. See Assembly sequence  

21. Dished washer 

z

Installation position. See Installation position of dished spring for gear wheel and 5th gear 
synchro-hub securing bolts:
  

22. Torx socket head bolt M 10, 80 N.m 

z

Installed piece on bolt head locates dished spring. See Installation position of dished spring for 
gear wheel and 5th gear synchro-hub securing bolts:

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 84: Disassembling Input Shaft Assembly 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing out tapered roller bearing outer race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 85: Pressing Out Tapered Roller Bearing Outer Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing in tapered roller bearing outer race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 86: Pressing In Tapered Roller Bearing Outer Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing off tapered roller bearing inner race 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2516  2517  2518  2519   ..