Volkswagen New Beetle. Manual - part 2516

 

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Volkswagen New Beetle. Manual - part 2516

 

 

Fig. 78: Removing Bearing Inner Race 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Pressing Bearing Inner Ring Into Outer Ring 

NOTE:

When removing and installing the inner races do not bend selector forks.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 79: Pressing Bearing Inner Ring Into Outer Ring 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The inner ring must secure with the outer ring. 

Pressing Inner Race In Selector Fork Onto Stop 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 80: Pressing Inner Race In Selector Fork Onto Stop 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The hollow in press piece 3290/1 points to bearing. 

Selector Fork With Selector Segments Installed 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 81: Installing Selector Fork With Selector Segments 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Selector Fork Measurements 

Application

(1)

 Dim. -a-

(mm)

1st/2nd gear selector fork

87.2 ... 87.9

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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