Volkswagen New Beetle. Manual - part 2501

 

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Volkswagen New Beetle. Manual - part 2501

 

 

Fig. 32: Identifying Reverse Shaft Into Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Align selector plates. 

z

Install transmission housing.  

Install reverse shaft support bolts (arrow) as follows: 

z

Insert bolt -a-, remove stud (see Illustration V34-2s008), insert bolt -b- and hand tighten. 

NOTE:

The selector segments must be positioned in the grooves on the locking 
collars.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Tightening sequence: 

1. Bolt -a- 30 N.m  

2. Bolt -b- 30 N.m  

Fig. 33: Sectional View Of Gear Assembly

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Courtesy of VOLKSWAGEN OF AMERICA, INC.

z

Install pivot pin (arrow) for selector forks. To do this align selector mechanism with a screwdriver so that 
relevant pivot pin can be installed. 

Fig. 34: Installing Pivot Pin 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Install selector shaft cover  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Install selector shaft as follows: 

z

Place selector plates in neutral.  

z

Locate lug (arrow -1-) in recess in transmission housing. Position selector shaft so that selector finger 
(arrow -2-) is inserted in selector plates. 

Fig. 35: Installing Selector Shaft 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Install selector shaft cover.  

Installation position 5th gear wheel 

The circumferential groove (arrow) faces to transmission housing.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2499  2500  2501  2502   ..