Volkswagen New Beetle. Manual - part 2473

 

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Volkswagen New Beetle. Manual - part 2473

 

 

Fig. 129: Identifying Installation Position 2nd Gear Wheel 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

The higher shoulder -A- faces to 1st gear -B-. The recesses in the shoulder (arrows) locate with the lugs of the 
outer-ring (arrow. See Installation position outer-ring ) 

Pressing on needle roller bearing sleeve for 3rd gear

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 130: Pressing On Needle Roller Bearing Sleeve For 3rd Gear 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Disassembling and assembling 3rd and 4th gear locking collar and synchro-hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 131: Disassembling And Assembling 3rd And 4th Gear Locking Collar And Synchro-Hub 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Spring  

2. Locking piece  

3. Locking collar  

4. Synchro-hub 

{

Slide locking collar over synchro-hub. 

The recesses for locking pieces in synchro-hub and locking collar must align. 

Assembling 3rd and 4th gear locking collar/synchro-hub 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2471  2472  2473  2474   ..