Volkswagen New Beetle. Manual - part 2453

 

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Volkswagen New Beetle. Manual - part 2453

 

 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 65: Installing Oil Seal Onto Stop 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

SELECTOR MECHANISM ON TRANSMISSION SIDE, AS OF 06.99, DISASSEMBLING AND 
ASSEMBLING 

Special tools and equipment 

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VW 401 Press plate  

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VW 408 A Press tool  

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VW 423 Tube  

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VW 439 Guide pin  

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VW 447 i Thrust plate  

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1 -Kukko21/3 Internal puller 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 66: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

1. Selector shaft 

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As of date of manufacture September 4th 2000 the locating sleeve has been changed in order to 
guide the switching gear into the 4th gear gap when shifting down from 5th to 4th gear. See 
Selector mechanism cover and selector shaft changed  

2. Stop ring  

3. Ball sleeve 

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Removing. See Removing ball sleeve from selector mechanism cover  

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Pressing in. See Pressing ball sleeve into selector mechanism cover  

4. Selector mechanism cover 

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As of date of manufacture of September 4th 2000, with additional bolt in order to guide the 
switching gear into the 4th gear gap when shifting down from 5th to 4th gear. See Selector 
mechanism cover and selector shaft changed
  

5. Reversing light switch, 20 N.m 

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Lightly coat lug with MoS

2

 grease  

6. Cap 

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For transmission breather  

7. Relay lever 

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Installation position. See GEAR LEVER  

8. Bushing  

9. Oil seal 

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Pry out with screwdriver  

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Installing. See Installing oil seal onto stop  

10. Circlip  

11. Hex nut, 25 N.m 

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Self-locking  

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Always replace  

12. Gear selector lever 

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Install so that master spline aligns with selector shaft  

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Can be replaced with selector mechanism installed  

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Installation position. See GEAR LEVER  

13. End cover  

NOTE:

The following list refers to items in Fig. 67 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

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