Volkswagen New Beetle. Manual - part 2451

 

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Volkswagen New Beetle. Manual - part 2451

 

 

Fig. 58: Installing Sleeve 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

A. Screw threaded rod from assembly tool 3066 into differential threaded piece  

B. Nut M12 with washer  

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Pull sleeve in onto stop with thrust piece 3124 by turning on nut -B-. 

NOTE:

When transmission is disassembled press sleeve in with thrust piece 3124 
onto stop.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Pulling out sleeve and oil seal 

Fig. 59: Pulling Out Sleeve And Oil Seal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

There is a step in inner diameter from sleeve 

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For pulling out sleeve and oil seal, apply the pulling hook VW 771/37 at the back of the step in the 
sleeve.  

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While pulling out press forcibly the pulling hook VW 771/37 into the sleeve.  

Driving in sleeve and oil seal 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 60: Driving In Sleeve And Oil Seal 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Clean the sitting place of oil seal in transmission. 

A. Screw threaded rod from assembly tool 3066 into differential threaded piece  

B. Nut M12  

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Drive sleeve over press piece T10148 onto stop by turning on nut -B-. 

SELECTOR MECHANISM ON TRANSMISSION SIDE, UP TO 05.99, DISASSEMBLING AND 
ASSEMBLING 

NOTE:

When transmission is disassembled press sleeve in with press piece 
T10148 onto stop.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Special tools and equipment 

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VW 439 Guide pin  

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VW 402 Press plate  

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VW 408 A Press tool  

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VW 447 H Press plate  

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3129 Fitting tool 

Fig. 61: Identifying Special Tools And Equipment 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

1. Selector shaft  

2. Stop ring  

NOTE:

The following list refers to items in Fig. 62 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2449  2450  2451  2452   ..