Volkswagen New Beetle. Manual - part 2441

 

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Volkswagen New Beetle. Manual - part 2441

 

 

z

Remove pivot pins -A- on top side of transmission and transmission housing to clutch housing securing 
bolts -B- in area of differential. 

Fig. 25: Removing Top Side Of Transmission And Transmission Housing To Clutch Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove bolts -A-, from inside clutch housing for securing clutch housing to transmission housing. 

NOTE:

Do not remove nuts -B- for output shaft bearing support.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 26: Removing Inside Clutch Housing For Securing Clutch Housing To Transmission Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Take off transmission housing, carefully pry up all round and alternating between sides on protruding 
housing flange (arrows). Be careful not to damage sealing surfaces. 

Fig. 27: Removing Protruding Housing Flange 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove selector forks -A- together with selector plates. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Unscrew bolt for selector mechanism for reverse gear -B-. 

Fig. 28: Removing Selector Forks With Selector Plates 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Remove nuts for output shaft bearing support. See ASSEMBLING , item -B-  

z

Remove reverse gear -A-, input shaft -B- and output shaft -C- one after other from clutch housing. 

Fig. 29: Removing Reverse Gear, Input Shaft And Output Shaft From Clutch Housing 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Take out differential.  

Assembling 

z

Install differential.  

z

Always replace sealing rings (arrows) for output shaft bearing support. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2439  2440  2441  2442   ..