Volkswagen New Beetle. Manual - part 2437

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2435  2436  2437  2438   ..

 

 

Volkswagen New Beetle. Manual - part 2437

 

 

z

Self-locking  

z

Always replace  

4. O-ring 

z

Always replace  

5. Pivot pin  

6. Bolt, 25 N.m  

7. Bolt, 25 N.m  

8. Cover plate  

9. Transmission housing 

z

Servicing. See TRANSMISSION HOUSING AND CLUTCH HOUSING, SERVICING  

10. Clutch housing 

z

Servicing. See TRANSMISSION HOUSING AND CLUTCH HOUSING, SERVICING  

11. Hex bolt, 25 N.m then turn 90° further  

12. Selector mechanism 

z

Disassembling and assembling on vehicles up to 05.99. See SELECTOR MECHANISM ON 
TRANSMISSION SIDE, UP TO 05.99, DISASSEMBLING AND ASSEMBLING
  

z

Disassembling and assembling on vehicles as of 06.99. See SELECTOR MECHANISM ON 
TRANSMISSION SIDE, AS OF 06.99, DISASSEMBLING AND ASSEMBLING
  

13. Hex bolt, 25 N.m  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 11: Exploded View Of Transmission Housing And Selector Mechanism 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Input shaft, output shaft (pinion shaft), differential and selector forks, removing and installing 

1. Differential 

z

Disassembling and assembling. See Differential, disassembling and assembling  

2. Oil seal 

z

Qty. 4  

NOTE:

The following list refers to items in Fig. 12 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

z

Always replace  

3. Output shaft 

z

Disassembling and assembling. See Output shaft, disassembling and assembling  

4. Reverse shaft support 

z

Disassembling and assembling. See item6 Reverse Shaft  

5. Reverse shaft 

z

Disassembling and assembling. See Reverse shaft, disassembling and assembling  

6. Input shaft 

z

Disassembling and assembling. See INPUT SHAFT, DISASSEMBLING AND ASSEMBLING  

7. Reverse gear selector fork 

z

Disassembling and assembling. See SELECTOR FORKS, DISASSEMBLING AND 
ASSEMBLING
  

z

Installation position. See ASSEMBLING  

8. Torx socket head bolt, 25 N.m  

9. Selector mechanism 

z

(Selector forks)  

z

Disassembling and assembling. See SELECTOR FORKS, DISASSEMBLING AND 
ASSEMBLING
  

10. Clutch housing 

z

Servicing. See TRANSMISSION HOUSING AND CLUTCH HOUSING, SERVICING  

11. Hex nut, 25 N.m and then turn 90° further 

z

4 nuts for bearing support  

12. Flange shaft with spring 

z

Removing and installing. See ASSEMBLY SEQUENCE  

z

Assembling. See item 19 Flange Shaft  

13. Cone head bolt, 25 N.m  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

Fig. 12: Identifying Input Shaft, Output Shaft (Pinion Shaft), Differential And Selector Forks 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Disassembling and assembling transmission housing cover, transmission housing, selector mechanism, input shaft, 
output shaft (pinion shaft), differential and selector forks 

Special tools and equipment 

z

VW 309 Holding plate  

z

VW 353 Transmission support  

z

VW 295 Drift  

z

VW 244 B Fitting sleeve  

 

2003 Volkswagen New Beetle GLS 

1998-2004 TRANSMISSION 5 Spd. Manual Transmission 02J - New Beetle

  

 

 

 

 

 

 

 

Content   ..  2435  2436  2437  2438   ..