Volkswagen New Beetle. Manual - part 2056

 

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Volkswagen New Beetle. Manual - part 2056

 

 

Fig. 29: Removing Outer Tie Rod End From Steering Arm 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

A. Ball joint puller (commercial type) e.g. Kukko 128/2  

z

Disconnect hoses from steering gear and seal with plastic bag and adhesive tape.  

z

Seal power steering gear threaded holes with plastic sealing plugs -1- and -2-. 

Fig. 30: Identifying Plastic Sealing Plugs 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove hex bolts -1- and -2-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

Fig. 31: Removing Hex Bolts From Pendulum Support 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Vehicles with TDI engine 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

z

Unbolt front exhaust pipe bracket on subframe -arrows- and unhook. 

Fig. 32: Removing Front Exhaust Pipe Bracket Bolts (Vehicles With 1.9L TDI Engine) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Continued for all vehicles 

z

Support subframe using engine/transmission jack V.A.G 1383 A.  

z

Remove hex bolts -1-.  

z

Remove hex bolts -2- and -3-.  

z

Lower subframe using engine/transmission jack V.A.G 1383 A.  

z

Remove power steering gear bolts -1-. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 STEERING Steering - New Beetle

  

 

 

 

 

 

 

 

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