Volkswagen New Beetle. Manual - part 1769

 

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Volkswagen New Beetle. Manual - part 1769

 

 

Fig. 7: Drive Belt Routing - 1.9L Turbo Diesel, Engine Code ALH (With A/C) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 11 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 8: Drive Belt Routing - 1.8L, Engine Codes AWP/AWV & 2.0L, Engine Codes AVH & BDC (With & 
Without A/C)
 
Courtesy of AUDI OF AMERICA, INC. 

ENGINE COOLING 

SERVICE 

Cooling System Precautions 

If the fluid in expansion tank is brown, G12 has been mixed with other coolant. In this is the case, coolant must 
be replaced. "G12" and coolant additives marked "In accordance with TL VW 774 D" prevent frost and 
corrosion damage, scaling and also raise the boiling point of the coolant. Therefore, cooling system must be 
filled year round with frost and corrosion protection additives.  

A higher boiling point improves engine reliability under heavy load particularly in countries with tropical 
climates. Frost protection additives protect against frost to about -25 C (about -35 C in arctic climates). The 
coolant concentration must not be reduced by adding water even in warmer seasons and in warmer countries. 
The anti-freeze ratio must be at least 40%.  

If for climatic reasons greater frost protection is required, the amount of G 12 can be increased, but only up to 
60% (frost protection to about -40 C), otherwise frost protection and cooling effectiveness will be reduced. 

CAUTION: Only use coolant additive G12 (according to TL VW 774 D).It is a red color. 

Do NOT mix G12 with any other coolant additive! 

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 12 

© 2004 Mitchell Repair Information Company, LLC. 

Specifications 

COOLING SYSTEM SPECIFICATIONS (1.8L - ENGINE CODE AWP/AWV) 

Application 

Specification 

Volume 

(1)

5.3 Qts. (5.0L) 

Thermostat 

Starts To Open 

187°F (86°C) 

Fully Open 

216°F (102°C) 

Opening Stroke 

.28" (7mm) 

Thermostatic Fan Switch (In Radiator) 

Stage 1 

On 

198-207°F (92-97°C) 

Off 

183-196°F (84-91°C) 

Stage 2 

On 

210-221°F (99-105°C) 

Off 

196-208°F (91-98°C) 

Reservoir Cap Opening Pressure 

20-23 psi 

(1)

Only use coolant additive G12 (according to TL VW 774 D).It is a red color. Do 
NOT mix G12 with any other coolant additive! See COOLING SYSTEM 
PRECAUTIONS 
. Total coolant quantity may vary depending on vehicle 
equipment.

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 13 

© 2004 Mitchell Repair Information Company, LLC. 

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 14 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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