Volkswagen New Beetle. Manual - part 1766

 

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Volkswagen New Beetle. Manual - part 1766

 

 

IDLE SPEED & MIXTURE 

IDLE SPEED & ADAPTATION VALUE (FUEL TRIM) 

(1)

 

2.8L (AXK 

13.0-19.0 

Golf 

1.8L Turbo 

12.0-17.0 

2.0L 

13.5-15.5 

GTI 

1.8L Turbo 

12.0-17.0 

2.0L 

13.5-15.5 

2.8L 

13.0-19.0 

Jetta 

1.8L Turbo 

12.0-17.0 

2.0L (AEG) 

13.5-15.5 

2.0L (AVH & AZG) 

14.0-18.0 

2.8L 

13.0-19.0 

Passat 

1.8L Turbo 

12.0-17.0 

2.8L 

13.5-15.5 

Application 

Idle RPM 

(2)

Adaptation Value (Fuel Trim) 

Beetle 

1.8L (APH) 

820-860 

(3)

 -13 To 13% 

1.8L (AWV) 

640-820 

(3)

 -13 To 13% 

2.0L (AEG) 

760-880 

(3)

 -10 To 10% 

2.0L A/T (AVH & AZG) 

790-890 

(3)

 -10 To 10% 

2.0L M/T (AVH & AZG) 

730-830 

(3)

 -10 To 10% 

Cabrio 

800-850 

(3)

 -10 To 10% 

EuroVan 

2.8L (AES) 

650-750 

(3)

 -5 To 5% 

2.8L (AXK) 

650-750 

(3)

 -10 To 10% 

Golf 

1.8L Turbo A/T 

640-760 

(3)

 -10 To 10% 

1.8L Turbo M/T 

700-820 

(3)

 -10 To 10% 

2.0L 

760-880 

(3)

 -10 To 10% 

GTI 

1.8L Turbo A/T 

640-760 

(3)

 -10 To 10% 

 

2003 Volkswagen New Beetle GLS 

2000-03 ENGINE PERFORMANCE Service & Adjustment Specifications

  

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1.8L Turbo M/T 

700-820 

(3)

 -10 To 10% 

2.0L 

760-880 

(3)

 -10 To 10% 

2.8L 

680-720 

(3)

 -10 To 10% 

Jetta 

1.8L Turbo A/T 

640-760 

(3)

 -10 To 10% 

1.8L Turbo M/T 

700-820 

(3)

 -10 To 10% 

2.0L A/T (AVH & AZG) 

790-890 

(3)

 -10 To 10% 

2.0L M/T (AVH & AZG) 

730-830 

(3)

 -10 To 10% 

2.8L 

680-720 

(3)

 -10 To 10% 

Passat 

1.8L Turbo 

740-920 

(3)

 -10 To 10% 

2.8L AWD 

620-740 

(3)

 -10 To 10% 

2.8L FWD 

710-860 

(3)

 -10 To 10% 

(1)

Manufacturer recommends using Scan Tool (VAG 1551 or 1552) when checking 
idle speed & Adaptation Value (Fuel Trim). Specifications listed are using Scan 
Tool (VAG 1551 or 1552. Idle speed and CO level are nonadjustable.

(2)

Adaptation Value (Fuel Trim) is displayed in display field No. 3 on scan tool. No 
CO specifications are available from manufacturer.

(3)

When in this range, the value must fluctuate by at least 2 percent at idle.

 

2003 Volkswagen New Beetle GLS 

2000-03 ENGINE PERFORMANCE Service & Adjustment Specifications

  

Helpmelearn Repair Manuals 

 

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2003 SPECIFICATIONS 

New Beetle 

AIR CONDITIONING 

AUTOMATIC SYSTEM 

Service Specifications 

SPECIFICATIONS (AUTOMATIC A/C) 

Torque Specifications 

TORQUE SPECIFICATIONS (A/C) 

Application 

Specification 

Compressor Type 

Sanden 

SD7-V16 

Compressor Belt Tension 

(1)

Compressor Clutch Plate Clearance 

.015-.023" (.4-.8 mm) 

Refrigerant (R-134a) Capacity 

Sanden 

24.7 +/- 1.8 oz. (700 +/- 50 g) 

System Oil Capacity 

Sanden 

(2)

4.56 fl. oz. (135 cc) 

System Operating Pressures 

(3)

High Side 

203 psi (14 bar) 

Low Side 

17.4 psi (1.2 bar) 

(1)

All engines use automatic belt tensioner.

(2)

Use PAG Refrigerant Oil (Part No. G 052 154 A2), or equivalent.

(3)

A/C pressure specs measured at engine RPM at 1500, fresh air blower on high 
speed, and A/C adjusted to max. cooling. Ambient temperature at 68-86°F (20°-30°
C).

Application 

Ft. Lbs. (N.m) 

A/C Clutch Plate 

Sanden, Nut 

(1)

11 (15) 

A/C Compressor Mount Bolt 

33 (45) 

Idler Pulley Bolt (1.9L TDI) 

18 (25) 

Refrigerant Line 

To-Receiver Drier Bolts 

11 (15) 

Hose (Compressor-To-Condensor) At Condensor 

11 (15) 

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:43 AM

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© 2004 Mitchell Repair Information Company, LLC. 

Helpmelearn Repair Manuals 

 

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MANUAL SYSTEM 

Service Specifications 

Torque Specifications 

BATTERY 

BATTERY PRECAUTIONS 

z

Obtain anti-theft radio security code.  

z

Do not loosen or remove ground strap from body. Disconnect terminal from battery only.  

z

Disconnecting the battery positive (B+) terminal must only be performed as required to remove battery 
from vehicle, and must only be carried out after the negative ( - ) terminal is disconnected.  

AFTER CONNECTING BATTERY CABLES 

After connecting batterycables, please note the following:  

z

Check for any stored Diagnostic Trouble Codes (DTCs) using a scan tool. Clear as necessary.  

z

Power windows (if equipped): Completely open and close all power windows.  

z

Input anti-theft radio code and check radio, CD and tape player functions as applicable.  

z

Check and reset clock to local time.  

BATTERY LOAD TESTING SPECIFICATIONS 

BRAKES 

Block-To-Compressor Bolt 

15 (20) 

INCH Lbs. (N.m)

A/C Pressure Switch or High Pressure Switch 

44 (5) 

Condsenor Mounting Screws 

71 (8) 

Refrigerant Line Block-To-Evaporator Core Bolt 

71 (8) 

(1)

Always replace Sanden clutch plate nut, if removed.

NOTE:

See service specifications under AUTOMATIC SYSTEM . 

NOTE:

See torque specifications under AUTOMATIC SYSTEM . 

Amp Hour Rating 

Cold Cranking Amps 

Load - Amps 

Minimum Voltage 

61-80 

300-380 

300 

9.0 

81-110 

380-500 

300 

9.5 

 

2003 Volkswagen New Beetle GLS 

2003 SPECIFICATIONS New Beetle

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:54:44 AM

Page 2 

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