Volkswagen New Beetle. Manual - part 1747

 

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Volkswagen New Beetle. Manual - part 1747

 

 

CHARGE AIR COOLER, REMOVING AND INSTALLING

Removing 

z

Remove upper charge air pipe -1- with connecting hose -2- by removing bolt/screw -3- and releasing 
connector (arrow). 

Fig. 9: Removing Upper Charge Air Pipe With Connecting Hose By Removing Bolt/Screw And 
Releasing Connector
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove front turn signal, right side. 

See FRONT TURN SIGNAL LIGHTS, REMOVING AND INSTALLING . 

z

Disconnect connector (arrow) from Manifold Absolute Pressure (MAP) sensor -G71- with Intake Air 
Temperature (IAT) sensor -G72-.  

z

Remove front right wheelhouse liner. 

See FRONT WHEEL HOUSING LINER, ASSEMBLY OVERVIEW

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

Fig. 10: Disconnecting Connector From Manifold Absolute Pressure Sensor 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove lower charge air pipe -1-.  

z

Remove bolt/screw -2- and release connector (arrow). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

Fig. 11: Removing Lower Charge Air Pipe 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

z

Remove center and right side sound insulation.  

z

Remove charge air cooler securing bolts (arrows). 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

Fig. 12: Removing Charge Air Cooler Securing Bolts 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

Installing 

Install in reverse order. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Turbocharger, G-Charger - New Beetle, 1.9L 4-Cyl. - BEW

  

 

 

 

 

 

 

 

Content   ..  1745  1746  1747  1748   ..