Volkswagen New Beetle. Manual - part 1717

 

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Volkswagen New Beetle. Manual - part 1717

 

 

Courtesy of VOLKSWAGEN UNITED STATES, INC. 

TORQUE SPECIFICATIONS 

TORQUE SPECIFICATIONS (GOLF & JETTA) 

TORQUE SPECIFICATIONS (NEW BEETLE) 

Application 

Ft. Lbs. (N.m) 

Camshaft Sprocket Bolt 

33 (45) 

Crankshaft Pulley Bolt 

18 (25) 

Diesel Injection Pump Sprocket Bolts 

(1)

15 (20) + 90 Degrees 

Engine Mount Bracket-To-Engine Bolt 

33 (45) 

Idler Pulley Bolt 

15 (20) 

Serpentine Drive Belt Tensioner 

18 (25) 

Timing Belt Tensioner Pulley Nut 

15 (20) 

Vacuum Pump Bolt 

15 (20) 

Water Pump Bolts 

16 (22) 

INCH. Lbs. (N.m) 

Timing Belt Cover Bolt 

89 (10) 

Valve Cover Nut 

89 (10) 

(1)

Replace with new torque-to-yield bolts on installation.

Application 

Ft. Lbs. (N.m) 

Camshaft Sprocket Bolt 

33 (45) 

Crankshaft Pulley Bolt 

18 (25) 

Diesel Injection Pump Sprocket Bolts 

(1)

15 (20 ) + 90 Degrees 

Engine Mount Bracket-To-Engine Bolt 

(1)

30 (40) + 90 Degrees 

Engine Mount-To-Bracket Bolt 

(1)

44 (60) + 90 Degrees 

Idler Pulley Bolt 

15 (20) 

Timing Belt Tensioner Pulley Nut 

15 (20) 

Water Pump Bolts 

11 (15) 

INCH Lbs. (N.m)

Timing Belt Cover Bolt 

89 (10) 

Valve Cover Nut 

89 (10) 

(1)

Replace with new torque-to-yield bolts on installation.

 

2003 Volkswagen New Beetle GLS 

VOLKSWAGEN 1.9L 4-Cylinder - Turbo Diesel - ALH Engine

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:41:00 AM

Page 11 

© 2004 Mitchell Repair Information Company, LLC. 

VOLKSWAGEN 

2.0L 4-Cylinder - AEG, AVH, AZG, BDC & BEV Engines 

MANUFACTURER'S SUGGESTED SCHEDULED MAINTENANCE 

For 1998-00 model years, although the manufacturer does not recommend a specific scheduled maintenance 
interval, belt manufacturers suggest the belt be replaced at 60,000 mile intervals. For 2001-03 model years, the 
manufacturer recommends the belt be replaced at 105,000 mile intervals.  

REMOVAL & INSTALLATION 

NOTE:

For 2004, manufacturer does not provide a timing belt replacement interval. 

CAUTION: This application is an interference engine. Do not rotate camshaft or 

crankshaft when timing belt is removed, or engine damage may occur. 

NOTE:

Engine code AEG is stamped into machined pad on front of cylinder block 
above crankcase breather, near cylinder head mating surface. See Fig. 1 . For 
all other 2.0L engines, engine code is stamped on transmission mating flange at 
the rear of the engine. See Fig. 2 . For all engines, code can also be found on 
the vehicle data plate and on a sticker on the timing belt cover. 

 

2003 Volkswagen New Beetle GLS 

VOLKSWAGEN 2.0L 4-Cylinder - AEG, AVH, AZG, BDC & BEV Engines

  

 

2003 Volkswagen New Beetle GLS 

VOLKSWAGEN 2.0L 4-Cylinder - AEG, AVH, AZG, BDC & BEV Engines

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:41:21 AM

Page 1 

© 2004 Mitchell Repair Information Company, LLC. 

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:41:24 AM

Page 1 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 1: Locating Engine Identification Code (AEG) 
Courtesy of VOLKSWAGEN UNITED STATES, INC.

 

2003 Volkswagen New Beetle GLS 

VOLKSWAGEN 2.0L 4-Cylinder - AEG, AVH, AZG, BDC & BEV Engines

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:41:22 AM

Page 2 

© 2004 Mitchell Repair Information Company, LLC. 

Fig. 2: Locating Engine Identification Code (AVH, AZG, BDC & BEV) 
Courtesy of VOLKSWAGEN UNITED STATES, INC. 

TIMING BELT 

Removal (AEG, AVH, AZG, BEV & BDC Engine Codes) 

1. Remove right hand insulation tray from engine compartment. Remove engine cover. Rotate serpentine 

belt tensioner clockwise to relieve belt tension. Remove serpentine belt. See Fig. 3 . Lock in place using 
Mandrel (T10060) or a drift. 

 

2003 Volkswagen New Beetle GLS 

VOLKSWAGEN 2.0L 4-Cylinder - AEG, AVH, AZG, BDC & BEV Engines

  

Helpmelearn Repair Manuals 

 

Wednesday, December 14, 2005 8:41:22 AM

Page 3 

© 2004 Mitchell Repair Information Company, LLC. 

 

 

 

 

 

 

 

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