Volkswagen New Beetle. Manual - part 167

 

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Volkswagen New Beetle. Manual - part 167

 

 

Fig. 3: Identifying Current Controlled Type Injector Pattern 

CURRENT WAVEFORM SAMPLES 

EXAMPLE #1 - VOLTAGE CONTROLLED DRIVER 

The waveform pattern shown in Fig. Fig. 4 indicate a normal current waveform from a Ford 3.0L V6 VIN [U] 
engine. This voltage controlled type circuit pulses the injectors in groups of three injectors. Injectors No. 1, 3, 
and 5 are pulsed together and cylinders 2, 4, and 6 are pulsed together. The specification for an acceptable bank 
resistance is 4.4 ohms. Using Ohm's Law and assuming a hot run voltage of 14 volts, we determine that the 
bank would draw a current of 3.2 amps.  

However this is not the case because as the injector windings become saturated, counter voltage is created 
which impedes the current flow. This, coupled with the inherent resistance of the driver's transistor, impedes the 
current flow even more. So, what is a known good value for a dynamic current draw on a voltage controlled 
bank of injectors? The waveform pattern shown below indicates a good parallel injector current flow of 2 amps. 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

See Fig. 4 .  

Note that if just one injector has a resistance problem and partially shorts, the entire parallel bank that it belongs 
to will draw more current. This can damage the injector driver.  

The waveform pattern in Fig. Fig. 5 indicates this type of problem with too much current flow. This is on other 
bank of injectors of the same vehicle; the even side. Notice the Lab Scope is set on a one amp per division scale. 
As you can see, the current is at an unacceptable 2.5 amps.  

It is easy to find out which individual injector is at fault. All you need to do is inductively clamp onto each 
individual injector and compare them. To obtain a known-good value to compare against, we used the good 
bank to capture the waveform in Fig. Fig. 6 . Notice that it limits current flow to 750 milliamps.  

The waveform shown in Fig. Fig. 7 illustrates the problem injector we found. This waveform indicates an 
unacceptable current draw of just over one amp as compared to the 750 milliamp draw of the known-good 
injector. A subsequent check with a DVOM found 8.2 ohms, which is under the 12 ohm specification.  

Fig. 4: Injector Bank w/Normal Current Flow - Current Pattern 

Fig. 5: Injector Bank w/Excessive Current Flow - Current Pattern

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

Fig. 6: Single Injector w/Normal Current Flow - Current Pattern 

Fig. 7: Single Injector w/Excessive Current Flow - Current Pattern 

EXAMPLE #2 - VOLTAGE CONTROLLED DRIVER 

This time we will look at a GM 3.1L V6 VIN [T]. Fig. Fig. 8 shows the 1, 3, 5 (odd) injector bank with the 
current waveform indicating about a 2.6 amp draw at idle. This pattern, taken from a known good vehicle, 
correctly stays at or below the maximum 2.6 amps current range. Ideally, the current for each bank should be 
very close in comparison.  

Notice the small dimple on the current flow's rising edge. This is the actual injector opening or what engineers 
refer to as the "set point." For good idle quality, the set point should be uniform between the banks.  

When discussing Ohm's Law as it pertains to this parallel circuit, consider that each injector has specified 
resistance of 12.2 ohms. Since all three injectors are in parallel the total resistance of this parallel circuit drops 
to 4.1 ohms. Fourteen volts divided by four ohms would pull a maximum of 3.4 amps on this bank of injectors. 
However, as we discussed in EXAMPLE #1 above, other factors knock this value down to roughly the 2.6 amp 
neighborhood.  

Now we are going to take a look at the even bank of injectors; injectors 2, 4, and 6. See Fig. 9 . Notice this bank 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

peaked at 1.7 amps at idle as compared to the 2.6 amps peak of the odd bank (Fig. Fig. 8 ). Current flow 
between even and odd injectors banks is not uniform, yet it is not causing a driveability problem. That is 
because it is still under the maximum amperage we figured out earlier. But be aware this vehicle could develop 
a problem if the amperage flow increases any more.  

Checking the resistance of this even injector group with a DVOM yielded 6.2 ohms, while the odd injector 
group in the previous example read 4.1 ohms.  

Fig. 8: Injector Odd Bank w/Normal Current Flow - Current Pattern 

Fig. 9: Injector Even Bank w/Normal Current Flow - Current Pattern 

EXAMPLE #3 - VOLTAGE CONTROLLED DRIVER 

Example #3 is of a Ford 5.0L V8 SEFI. Fig. Fig. 10 shows a waveform of an individual injector at idle with the 
Lab Scope set on 200 milliamps per division. Notice the dimple in the rising edge. This dimple indicates the 
actual opening of the injector (set point) occurred at 400 milliamps and current peaked at 750 milliamps. This is 
a good specification for this engine.  

The next waveform pattern in Fig. Fig. 11 shows an abnormality with another injector. With the Lab Scope set 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

 

 

 

 

 

 

 

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