Volkswagen New Beetle. Manual - part 166

 

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Volkswagen New Beetle. Manual - part 166

 

 

feed circuit if you see big shifts and repair as necessary.  

Note that circuits with external injector resistors will not be any different because the resistor does not affect 
open circuit voltage.  

Point "B" is where the driver completes the circuit to ground. This point of the waveform should be a clean 
square point straight down with no rounded edges. It is during this period that current saturation of the injector 
windings is taking place and the driver is heavily stressed. Weak drivers will distort this vertical line.  

Point "C" represents the voltage drop across the injector windings. Point "C" should come very close to the 
ground reference point, but not quite touch. This is because the driver has a small amount of inherent resistance. 
Any significant offset from ground is an indication of a resistance problem on the ground circuit that needs 
repaired. You might miss this fault if you do not use the negative battery post for your Lab Scope hook-up, so it 
is HIGHLY recommended that you use the battery as your hook-up.  

The points between "B" and "D" represent the time in milliseconds that the injector is being energized or held 
open. This line at Point "C" should remain flat. Any distortion or upward bend indicates a ground problem, 
short problem, or a weak driver. Alert readers will catch that this is exactly opposite of the current controlled 
type drivers (explained in the next section), because they bend upwards at this point.  

How come the difference? Because of the total circuit resistance. Voltage controlled driver circuits have a high 
resistance of 12+ ohms that slows the building of the magnetic field in the injector. Hence, no counter voltage is 
built up and the line remains flat.  

On the other hand, the current controlled driver circuit has low resistance which allows for a rapid magnetic 
field build-up. This causes a slight inductive rise (created by the effects of counter voltage) and hence, the 
upward bend. You should not see that here with voltage controlled circuits.  

Point "D" represents the electrical condition of the injector windings. The height of this voltage spike (inductive 
kick) is proportional to the number of windings and the current flow through them. The more current flow and 
greater number of windings, the more potential for a greater inductive kick. The opposite is also true. The less 
current flow or fewer windings means less inductive kick. Typically you should see a minimum 35 volts at the 
top of Point "D".  

If you do see approximately 35 volts, it is because a zener diode is used with the driver to clamp the voltage. 
Make sure the beginning top of the spike is squared off, indicating the zener dumped the remainder of the spike. 
If it is not squared, that indicates the spike is not strong enough to make the zener fully dump, meaning the 
injector has a weak winding.  

If a zener diode is not used in the computer, the spike from a good injector will be 60 or more volts.  

Point "E" brings us to a very interesting section. As you can see, the voltage dissipates back to supply value 
after the peak of the inductive kick. Notice the slight hump? This is actually the mechanical injector pintle 
closing. Recall that moving an iron core through a magnetic field will create a voltage surge. The pintle is the 
iron core here.  

This pintle hump at Point "E" should occur near the end of the downward slope, and not afterwards. If it does 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

occur after the slope has ended and the voltage has stabilized, it is because the pintle is slightly sticking because 
of a faulty injector  

If you see more than one hump it is because of a distorted pintle or seat. This faulty condition is known as 
"pintle float".  

It is important to realize that it takes a good digital storage oscilloscope or analog lab scope to see this pintle 
hump clearly. Unfortunately, it cannot always be seen.  

Fig. 2: Identifying Voltage Controlled Type Injector Pattern 

INTERPRETING A CURRENT CONTROLLED PATTERN 

NOTE:

Current controlled drivers are also known as "Peak and Hold" drivers. They 
typically require injector circuits with a total leg resistance with less than 12 
ohm. 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

z

See Fig. 3 for pattern that the following text describes.  

Point "A" is where system voltage is supplied to the injector. A good hot run voltage is usually 13.5 or more 
volts. This point, commonly known as open circuit voltage, is critical because the injector will not get sufficient 
current saturation if there is a voltage shortfall. To obtain a good look at this precise point, you will need to shift 
your Lab Scope to five volts per division.  

You will find that some systems have slight voltage fluctuations here. This could occur if the injector feed wire 
is also used to power up other cycling components, like the ignition coil(s). Slight voltage fluctuations are 
normal and are no reason for concern. Major voltage fluctuations are a different story, however. Major voltage 
shifts on the injector feed line will create injector performance problems. Look for excessive resistance 
problems in the feed circuit if you see big shifts and repair as necessary.  

Point "B" is where the driver completes the circuit to ground. This point of the waveform should be a clean 
square point straight down with no rounded edges. It is during this period that current saturation of the injector 
windings is taking place and the driver is heavily stressed. Weak drivers will distort this vertical line.  

Point "C" represents the voltage drop across the injector windings. Point "C" should come very close to the 
ground reference point, but not quite touch. This is because the driver has a small amount of inherent resistance. 
Any significant offset from ground is an indication of a resistance problem on the ground circuit that needs 
repaired. You might miss this fault if you do not use the negative battery post for your Lab Scope hook-up, so it 
is HIGHLY recommended that you use the battery as your hook-up.  

Right after Point "C", something interesting happens. Notice the trace starts a normal upward bend. This slight 
inductive rise is created by the effects of counter voltage and is normal. This is because the low circuit 
resistance allowed a fast build-up of the magnetic field, which in turn created the counter voltage.  

Point "D" is the start of the current limiting, also known as the "Hold" time. Before this point, the driver had 
allowed the current to free-flow ("Peak") just to get the injector pintle open. By the time point "D" occurs, the 
injector pintle has already opened and the computer has just significantly throttled the current back. It does this 
by only allowing a few volts through to maintain the minimum current required to keep the pintle open.  

The height of the voltage spike seen at the top of Point "D" represents the electrical condition of the injector 
windings. The height of this voltage spike (inductive kick) is proportional to the number of windings and the 
current flow through them. The more current flow and greater number of windings, the more potential for a 
greater inductive kick. The opposite is also true. The less current flow or fewer windings means less inductive 
kick. Typically you should see a minimum 35 volts.  

If you see approximately 35 volts, it is because a zener diode is used with the driver to clamp the voltage. Make 
sure the beginning top of the spike is squared off, indicating the zener dumped the remainder of the spike. If it is 
not squared, that indicates the spike is not strong enough to make the zener fully dump, meaning there is a 
problem with a weak injector winding.  

If a zener diode is not used in the computer, the spike from a good injector will be 60 or more volts. 

NOTE:

This example is based on a constant power/switched ground circuit. 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

At Point "E", notice that the trace is now just a few volts below system voltage and the injector is in the current 
limiting, or the "Hold" part of the pattern. This line will either remain flat and stable as shown here, or will 
cycle up and down rapidly. Both are normal methods to limit current flow. Any distortion may indicate shorted 
windings.  

Point "F" is the actual turn-off point of the driver (and injector). To measure the millisecond on-time of the 
injector, measure between points "C" and "F". Note that we used cursors to do it for us; they are measuring a 
2.56 mS on-time.  

The top of Point "F" (second inductive kick) is created by the collapsing magnetic field caused by the final turn-
off of the driver. This spike should be like the spike on top of point "D".  

Point "G" shows a slight hump. This is actually the mechanical injector pintle closing. Recall that moving an 
iron core through a magnetic field will create a voltage surge. The pintle is the iron core here.  

This pintle hump at Point "E" should occur near the end of the downward slope, and not afterwards. If it does 
occur after the slope has ended and the voltage has stabilized, it is because the pintle is slightly sticking. Some 
older Nissan TBI systems suffered from this.  

If you see more than one hump it is because of a distorted pintle or seat. This faulty condition is known as 
"pintle float".  

It is important to realize that it takes a good digital storage oscilloscope or analog lab scope to see this pintle 
hump clearly. Unfortunately, it cannot always be seen. 

 

1998 Chevrolet Pickup C1500 

GENERAL INFORMATION Waveforms - Injector Pattern Tutorial

  

 

 

 

 

 

 

 

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