Volkswagen New Beetle. Manual - part 1484

 

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Volkswagen New Beetle. Manual - part 1484

 

 

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Connect supply hose -1- (white marking) to fuel line of cylinder head.  

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Attach hand vacuum pump V.A.G 1390 with bleed bottle V.A.G 1390/1 to return hose -3-. See Fig. 39 .  

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Operate hand vacuum pump until no fuel is coming out of return hose -3-. Observe that no fuel is 
siphoned into hand vacuum pump.  

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Connect return hose -2- (blue marking) to return hose -3-. 

Fig. 39: Attaching Hand Vacuum Pump V.A.G 1390 With Bleed Bottle V.A.G 1390/1 To Return 
Hose
 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

ACCELERATOR MECHANISM, SERVICING 

1. Mounting  

2. Connector 

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Black, 6-pin  

3. 10 N.m  

4. Throttle Position (TP) Sensor -G79- 

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Can not be adjusted  

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Sensor passes position of pedal on to engine control module  

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Remove footwell cover to remove sensor  

5. Bracket 

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For footwell cover  

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Clipped securely onto accelerator pedal (TP) position sensor 

NOTE:

The following list refers to items in Fig. 40 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel System - New Beetle, 1.9L 4-Cyl. - BEW

  

Fig. 40: Identifying Accelerator Mechanism Assembly 
Courtesy of VOLKSWAGEN OF AMERICA, INC.

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel System - New Beetle, 1.9L 4-Cyl. - BEW

  

1998-2004 ENGINE

Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD) 

FUEL SUPPLY SYSTEM, SERVICING 

FUEL SUPPLY SYSTEM, GENERAL INFORMATION 

NOTE:

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Hose connections are secured with either spring-type or clamp-type clips. 

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Always replace clamp-type clips with spring-type clips.  

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Fuel hoses of engine must only be secured with spring type clips. The use 
of clamp or screw-type clips is not permitted.  

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Fuel extraction unit VAS 5190 is recommended to empty fuel tank. 

Fig. 1: Identifying Special Tool (1 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

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Always replace clamp-type clips with spring-type clips. Assembly tool 
VAS 5024 or hose clip pliers V.A.G 1921 are recommended for installing 
spring-type clips. 

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

Removing and installing fuel tank with attachments and fuel filter. See FUEL TANK AND 
ATTACHMENTS / FUEL FILTER, REMOVING AND INSTALLING
 . 

Observe safety precautions. See SAFETY PRECAUTIONS WHEN WORKING ON THE FUEL SUPPLY 
SYSTEM
 . 

Observe rules for cleanliness. See RULES FOR CLEANLINESS . 

Servicing accelerator mechanism. See ACCELERATOR MECHANISM, SERVICING 

Models without EPC 

Adjusting accelerator cable. See ACCELERATOR CABLE, ADJUSTING . 

Vehicles with Electronic Power Control (EPC) 

Checking electronic accelerator (EPC). See ELECTRONIC POWER CONTROL (EPC) 

Continuation for all models 

Observe crash fuel shut-off. See CRASH FUEL SHUT-OFF . 

Servicing parts of the Evaporative Emissions (EVAP) system. See EVAP SYSTEM COMPONENTS, 
SERVICING
 . 

FUEL TANK AND ATTACHMENTS / FUEL FILTER, REMOVING AND INSTALLING 

Fig. 2: Identifying Special Tool (2 Of 2) 
Courtesy of VOLKSWAGEN OF AMERICA, INC. 

NOTE:

The following list refers to items in Fig. 3 .

 

2003 Volkswagen New Beetle GLS 

1998-2004 ENGINE Fuel Supply - 2.0L (AEG, AVH, AZG, BDC, BEV & BGD)

  

 

 

 

 

 

 

 

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