Volkswagen New Beetle. Manual - part 121

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  119  120  121  122   ..

 

 

Volkswagen New Beetle. Manual - part 121

 

 

CARBURETORS AND CHOKES 

NOTE: Proper operation of a carburetor includes the ability to control air/fuel mixtures during all phases or 
driving operation to comply with all federal and local emissions standards. Adjustments are to be considered 

Attaching hardware threads 
stripped (threads missing) 

Require repair or replacement of hardware. 

Connector broken 

Require repair or replacement. 

Connector (Weatherpack type) 
leaking 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Contaminated 

Require repair or replacement. See note 

below. 

NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, 
or water. Require repair or replacement. 

Inoperative 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Leaking 

Require repair or replacement. 

Missing 

Require replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting 
performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead corroded 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

repairs.  

Carburetors and Chokes 

CASTING CORE PLUGS AND EXPANSION PLUGS 

Casting Core Plugs and Expansion Plugs 

CHARGE AIR COOLERS "INTERCOOLERS" (CAC) 

Charge Air Coolers "Intercoolers" (CAC) 

Condition 

Code 

Procedure 

Air/fuel control incorrect 

Require repair or replacement. 

Application incorrect 

Require repair or replacement. 

Attaching hardware broken 

Require repair or replacement of hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of hardware. 

Components binding 

Require repair or replacement. 

Components damaged, affecting 
operation or performance 

Require repair or replacement. 

Components missing 

Require replacement of components. 

Contaminated 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Some components may be serviceable; check for accepted cleaning procedure. 
Determine source of contamination, such as engine coolant, fuel, metal particles, or 
water. Require repair or replacement. 

Controlling linkages binding 

Require repair or replacement of linkage. 

Leaking 

Require repair or replacement. 

Mechanical operation incorrect 

Require repair or replacement. 

Operating incorrectly 

Require repair or replacement. 

Condition 

Code 

Procedure 

Leaking 

Require replacement. 

Material type incorrect 

Suggest replacement. 

Condition 

Code 

Procedure 

Air-to-air intercooler leaking, affecting boost 
performance 

Require repair or replacement. 

Attaching hardware broken 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of 

hardware. 

Leaking coolant 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

CHECK VALVES 

See Aspirator, Check, and Decel Valves.  

CHOKES 

See Carburetors and Chokes.  

CLUTCH PEDAL POSITION SWITCHES 

Clutch Pedal Position Switches 

Missing 

Require replacement. 

Restricted, affecting performance 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

Require repair or replacement of hardware. 

Connector broken 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Inoperative 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Missing 

Require replacement. 

Resistance out of specification 

Require repair or replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting 
performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

COLD START INJECTORS 

See Fuel and Cold Start Injectors.  

CONNECTORS 

See Wiring Harnesses and Connectors.  

COOLANT 

Coolant 

COOLANT RECOVERY TANKS 

Coolant Recovery Tanks 

performance 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead corroded 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

Condition 

Code 

Procedure 

Acidity (pH) 
incorrect 

Suggest correction or replacement. 

Contaminated 

Require replacement or recycling. Further inspection 

required. See note below. 

NOTE: Determine source of contamination and require correction prior to coolant 
replacement. 

Level low 

Require filling to proper level. See note below. 

NOTE: Determine source of incorrect level and suggest repair. 

Maintenance intervals 

Suggest replacement. See note below. 

NOTE: The system should be drained and/or flushed and refilled with correct coolant 
according to OEM recommended service interval and procedures. 

Mixture incorrect 

Require correction or replacement. 

Type incorrect 

Require replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

Require repair or replacement of hardware. 

Attaching hardware missing 

Require replacement of hardware. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

 

 

 

 

 

 

 

Content   ..  119  120  121  122   ..