Volkswagen New Beetle. Manual - part 119

 

  Index      Volkswagen     Volkswagen New Beetle 1998-2008 year - service repair manual

 

Search            

 

 

 

 

 

 

 

  

 

Content   ..  117  118  119  120   ..

 

 

Volkswagen New Beetle. Manual - part 119

 

 

AIR TUBES 

See Air Ducts and Tubes.  

ASPIRATOR, CHECK, AND DECEL VALVES 

Aspirator, Check, and Decel Valves 

BAFFLES 

See Shrouds, Baffles, and Deflectors.  

BALLAST PRIMARY SUPPLY RESISTOR WIRES 

See Ballast Resistors and Primary Supply Resistor Wires.  

BALLAST RESISTORS AND PRIMARY SUPPLY RESISTOR WIRES 

Ballast Resistors and Primary Supply Resistor Wires 

Threads stripped (threads missing) 

A 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

A 

Require repair or replacement of hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not 
functioning 

A 

Require repair or replacement of hardware. 

Inoperative 

A 

Require repair or replacement. See note 

below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Leaking 

A 

Require replacement. 

Melted, affecting performance 

A 

Require replacement. 

Melted, not affecting performance 

No service suggested or required. 

Missing 

C 

Require replacement. 

Threads damaged 

A 

Require repair or replacement. 

Threads stripped (threads missing) 

A 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

A 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware not functioning 

A 

Require repair or replacement of 

hardware. 

Conductor exposed 

A 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

BAROMETRIC PRESSURE SENSORS 

Barometric Pressure Sensors 

Connector broken 

A 

Require repair or replacement. 

Connector melted 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

C 

Require replacement. 

Inoperative 

A 

Require replacement. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Insulation overheated 

A 

Require replacement. 

Terminal broken 

A 

Require repair or replacement. 

Terminal burned, affecting performance 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

A 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal loose, affecting performance 

B 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

1 

Suggest repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware missing 

C 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

A 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

A 

Require repair or replacement of hardware. 

Connector broken 

A 

Require repair or replacement. 

Connector (Weatherpack type) 
leaking 

A 

Require repair or replacement. 

Connector melted 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

C 

Require replacement. 

Contaminated 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

BATTERIES 

Proper operation of any electrical system or component can be affected by battery condition. The battery(ies) 
must meet or exceed minimum specification for vehicle as equipped and test to that specific battery's CCA.  

Definition of Terms 

Battery Performance Testing - Testing that determines whether or not a battery meets both vehicle OEM and 
battery manufacturer's specifications.  

Cold Cranking Amp (CCA) Rating - The number of amperes a new, fully charged battery at 0° F (-17.8° C) 
can deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12-volt battery). 

or water. Require repair or replacement. 

Inoperative 

B 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Leaking 

A 

Require repair or replacement. 

Missing 

C 

Require replacement. 

Resistance out of specification 

B 

Require repair or replacement. 

Restricted, affecting performance 

A 

Require repair or replacement. 

Terminal broken 

A 

Require repair or replacement. 

Terminal burned, affecting 
performance 

A 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

A 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

2 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

B 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

1 

Suggest repair or replacement. 

Threads damaged 

A 

Require repair or replacement. 

Threads stripped (threads missing) 

A 

Require replacement. 

Wire lead conductors exposed 

B 

Require repair or replacement. 

Wire lead corroded 

A 

Require repair or replacement. 

Wire lead open 

A 

Require repair or replacement. 

Wire lead shorted 

A 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

Cranking Amps (CA) - The number of amperes a new, fully charged battery, typically at 32° F (0° C) can 
deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12-volt battery).  

OEM Cranking Amps - The minimum CCA required by the original vehicle manufacturer for a specific 
vehicle.  

Batteries 

Condition 

Code 

Procedure 

Battery frozen 

Further inspection required. See note 

below. 

NOTE: Do not attempt to charge a frozen battery. Allow battery to warm thoroughly and 
then performance-test. If battery fails performance test, require replacement. 

Case leaking 

A 

Require replacement. 

Casing swollen 

A 

Further inspection required. See note 

below. 

NOTE: No service suggested or required unless the battery fails performance test, in 
which case, require replacement. 

Circuit open internally 

A 

Require replacement. 

Electrolyte contamination 

A 

Further inspection required. See note 

below. 

NOTE: No service suggested or required unless the battery fails performance test, in 
which case, require replacement. 

Electrolyte discoloration 

A 

Further inspection required. See note 

below. 

NOTE: No service suggested or required unless the battery fails performance test, in 
which case, require replacement. 

Fails to accept and hold charge 

A 

Require replacement. See note below. 

NOTE: This phrase refers to a battery that fails to either accept and/or retain a charge 
using appropriate times listed in the Battery Charging Guide of the BCI Service Manual, 
battery charger operating manual, or battery manufacturer's specifications. 

Fluid level low 

B 

Further inspection required. See note 

below. 

NOTE: Determine cause of low fluid level. Refill to proper level(s) with water (distilled 
water preferred). Recharge battery and performance-test.  
If battery does not meet specifications, require replacement.  
If battery is sealed type (non-removable filler caps), require replacement. 

Out of performance specification for 
battery 

B 

Require replacement. See note below. 

NOTE: The battery may meet vehicle's OEM specifications for that vehicle but test 
below the minimum specifications defined by the battery manufacturer. 

Out of specification for application 

B 

Require replacement. 

NOTE: The battery may meet battery manufacturer's specifications but test below the 
minimum specification defined by the vehicle's OEM for that vehicle. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

 

 

 

 

 

 

 

Content   ..  117  118  119  120   ..