Volkswagen New Beetle. Manual - part 119

 

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Volkswagen New Beetle. Manual - part 119

 

 

AIR TUBES 

See Air Ducts and Tubes.  

ASPIRATOR, CHECK, AND DECEL VALVES 

Aspirator, Check, and Decel Valves 

BAFFLES 

See Shrouds, Baffles, and Deflectors.  

BALLAST PRIMARY SUPPLY RESISTOR WIRES 

See Ballast Resistors and Primary Supply Resistor Wires.  

BALLAST RESISTORS AND PRIMARY SUPPLY RESISTOR WIRES 

Ballast Resistors and Primary Supply Resistor Wires 

Threads stripped (threads missing) 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

Require repair or replacement of hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not 
functioning 

Require repair or replacement of hardware. 

Inoperative 

Require repair or replacement. See note 

below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Leaking 

Require replacement. 

Melted, affecting performance 

Require replacement. 

Melted, not affecting performance 

No service suggested or required. 

Missing 

Require replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware broken 

Require repair or replacement of 

hardware. 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware not functioning 

Require repair or replacement of 

hardware. 

Conductor exposed 

Require replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

BAROMETRIC PRESSURE SENSORS 

Barometric Pressure Sensors 

Connector broken 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Inoperative 

Require replacement. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. 

Insulation overheated 

Require replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Condition 

Code 

Procedure 

Attaching hardware missing 

Require replacement of hardware. 

Attaching hardware threads 
damaged 

Require repair or replacement of hardware. 

Attaching hardware threads 
stripped (threads missing) 

Require repair or replacement of hardware. 

Connector broken 

Require repair or replacement. 

Connector (Weatherpack type) 
leaking 

Require repair or replacement. 

Connector melted 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Connector missing 

Require replacement. 

Contaminated 

Require repair or replacement. See note 

below. 

NOTE: Determine source of contamination, such as engine coolant, fuel, metal particles, 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

BATTERIES 

Proper operation of any electrical system or component can be affected by battery condition. The battery(ies) 
must meet or exceed minimum specification for vehicle as equipped and test to that specific battery's CCA.  

Definition of Terms 

Battery Performance Testing - Testing that determines whether or not a battery meets both vehicle OEM and 
battery manufacturer's specifications.  

Cold Cranking Amp (CCA) Rating - The number of amperes a new, fully charged battery at 0° F (-17.8° C) 
can deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12-volt battery). 

or water. Require repair or replacement. 

Inoperative 

Require repair or replacement. Further 

inspection required. See note below. 

NOTE: Inoperative includes intermittent operation or out of OEM specification. Some 
components may be serviceable; check for accepted cleaning procedure. 

Leaking 

Require repair or replacement. 

Missing 

Require replacement. 

Resistance out of specification 

Require repair or replacement. 

Restricted, affecting performance 

Require repair or replacement. 

Terminal broken 

Require repair or replacement. 

Terminal burned, affecting 
performance 

Require repair or replacement. See note 

below. 

NOTE: Determine cause and correct prior to repair or replacement of part. 

Terminal burned, not affecting 
performance 

Suggest repair or replacement. 

Terminal corroded, affecting 
performance 

Require repair or replacement. 

Terminal corroded, not affecting 
performance 

Suggest repair or replacement. 

Terminal loose, affecting 
performance 

Require repair or replacement. 

Terminal loose, not affecting 
performance 

Suggest repair or replacement. 

Threads damaged 

Require repair or replacement. 

Threads stripped (threads missing) 

Require replacement. 

Wire lead conductors exposed 

Require repair or replacement. 

Wire lead corroded 

Require repair or replacement. 

Wire lead open 

Require repair or replacement. 

Wire lead shorted 

Require repair or replacement. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

Cranking Amps (CA) - The number of amperes a new, fully charged battery, typically at 32° F (0° C) can 
deliver for 30 seconds and maintain at least a voltage of 1.2 volts per cell (7.2 volts for a 12-volt battery).  

OEM Cranking Amps - The minimum CCA required by the original vehicle manufacturer for a specific 
vehicle.  

Batteries 

Condition 

Code 

Procedure 

Battery frozen 

Further inspection required. See note 

below. 

NOTE: Do not attempt to charge a frozen battery. Allow battery to warm thoroughly and 
then performance-test. If battery fails performance test, require replacement. 

Case leaking 

Require replacement. 

Casing swollen 

Further inspection required. See note 

below. 

NOTE: No service suggested or required unless the battery fails performance test, in 
which case, require replacement. 

Circuit open internally 

Require replacement. 

Electrolyte contamination 

Further inspection required. See note 

below. 

NOTE: No service suggested or required unless the battery fails performance test, in 
which case, require replacement. 

Electrolyte discoloration 

Further inspection required. See note 

below. 

NOTE: No service suggested or required unless the battery fails performance test, in 
which case, require replacement. 

Fails to accept and hold charge 

Require replacement. See note below. 

NOTE: This phrase refers to a battery that fails to either accept and/or retain a charge 
using appropriate times listed in the Battery Charging Guide of the BCI Service Manual, 
battery charger operating manual, or battery manufacturer's specifications. 

Fluid level low 

Further inspection required. See note 

below. 

NOTE: Determine cause of low fluid level. Refill to proper level(s) with water (distilled 
water preferred). Recharge battery and performance-test.  
If battery does not meet specifications, require replacement.  
If battery is sealed type (non-removable filler caps), require replacement. 

Out of performance specification for 
battery 

Require replacement. See note below. 

NOTE: The battery may meet vehicle's OEM specifications for that vehicle but test 
below the minimum specifications defined by the battery manufacturer. 

Out of specification for application 

Require replacement. 

NOTE: The battery may meet battery manufacturer's specifications but test below the 
minimum specification defined by the vehicle's OEM for that vehicle. 

 

1998 Chevrolet Pickup C1500 

Uniform Inspection and Communication Standards ENGINE PERFORMANCE AND MAINTENANCE

  

 

 

 

 

 

 

 

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